Caught in running equipment or machinery during regular operation · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at AEP Industries, Inc., 12900 S. Crawford Ave., ALSIP, ILLINOIS 60803
on — Amputations, affecting the finger(s), fingernail(s), n.e.c..
Final narrative
An employee was starting up a production line and putting film into two nip rollers. The film caught and pulled a finger into the nip rollers resulting in an amputation injury.
AmputationFinger(s), fingernail(s), n.e.c.Metal, woodworking, and special material machinery, unspecified
An employee suffered the amputation of their right index and middle fingers at the first joint when the employee opened the door of a machine to clean the interior with a cloth and the cloth and the employee's hand were pulled into the machine.
An employee was removing a roll from a machine during normal routine operation when he dropped a heavy core and pinched his finger between two objects. His right ring finger was amputated from the tip to roughly one half of the nailbed. The first knuckle is intact.
Employee was performing maintenance on the Draw Tape Conversion #14 machine and removed the side panel to grease the sprocket and chain without locking out the machine, which was still running. As he attempted to wipe down the sprocket with a rag, it got caught in the sprocket and pulled his left hand in, causing three fingers to be amputated: two fingers down to the nail, and one below the first knuckle.
An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.
An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 326113)
A subcontracted engineer was advising maintenance how to make a modification to the embossing roll system on a new line. Maintenance was bringing the motor and gearbox down with a crane. The load shifted when it was a few inches from the ground. The engineer went to catch/maneuver the gearbox and the fingers on his left hand were crushed between the I-beam base of the gearbox and the concrete floor. A finger was amputated.
On July 30, 2025, an employee was assisting co-workers in using a hoist to position an injection molding tool onto a work table. As the tool was being lowered, the slide section shifted, trapping and amputating the employee's right thumb tip.
An employee was manually lifting a film roll when their right middle fingertip was pinched between the roll and a metal beam, resulting in a fingertip amputation.
At about 10:00 a.m. on July 13, 2025, an employee was cleaning the adhesive from running rollers using a rag soaked in cleaning solvent to prevent contamination. The rag was caught between two rollers and pulled the employee's right hand between the rollers. The employee sustained right hand crushing injuries, de-gloving injuries (palmer and dorsal sides), and fractures. The employee was hospitalized and required surgery. The machine was not locked out/tagged out at the time.
An employee working on a sheet line was removing masking from the underside of plastic sheeting that was being lifted by a vacuum lift. The plastic sheet measured 4 feet wide, 14 feet long, and approximately 1 inch thick, and it weighed approximately 300 pounds. The vacuum lost suction and dropped the plastic sheet onto the employee's arm, pinning it between two sheets and resulting in a broken right forearm.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.