105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

AEP Industries, Inc.

Caught in running equipment or machinery during regular operation · Amputations

Federal OSHA recorded a severe workplace injury at AEP Industries, Inc., 12900 S. Crawford Ave., ALSIP, ILLINOIS 60803 on — Amputations, affecting the finger(s), fingernail(s), n.e.c..

An employee was starting up a production line and putting film into two nip rollers. The film caught and pulled a finger into the nip rollers resulting in an amputation injury.

Amputation Finger(s), fingernail(s), n.e.c. Metal, woodworking, and special material machinery, unspecified

AEP INDUSTRIES, INC.

An employee was working on an air cylinder when it activated and crushed his left index finger resulting in amputation.

AEP INDUSTRIES INC

An employee suffered the amputation of their right index and middle fingers at the first joint when the employee opened the door of a machine to clean the interior with a cloth and the cloth and the employee's hand were pulled into the machine.

AEP INDUSTRIES INC

An employee was removing a roll from a machine during normal routine operation when he dropped a heavy core and pinched his finger between two objects. His right ring finger was amputated from the tip to roughly one half of the nailbed. The first knuckle is intact.

AEP Industries Inc.

Employee was performing maintenance on the Draw Tape Conversion #14 machine and removed the side panel to grease the sprocket and chain without locking out the machine, which was still running. As he attempted to wipe down the sprocket with a rag, it got caught in the sprocket and pulled his left hand in, causing three fingers to be amputated: two fingers down to the nail, and one below the first knuckle.

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Pall Corporation

An employee was operating a machine when a wire pulled his right glove resulting in amputation of the index and middle fingertips.

Koch Foods of Cincinnati

An employee was grinding chicken when their right index fingertip was caught in the grinder and amputated.

Stella-Jones Corporation

An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.

Mack Manufacturing, Inc.

An employee was passing through a large metal door when the door closed on the employee, resulting in a cracked rib.

Nutmeg Container Corporation

An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.

Nan Ya Plastics Corporation USA

A subcontracted engineer was advising maintenance how to make a modification to the embossing roll system on a new line. Maintenance was bringing the motor and gearbox down with a crane. The load shifted when it was a few inches from the ground. The engineer went to catch/maneuver the gearbox and the fingers on his left hand were crushed between the I-beam base of the gearbox and the concrete floor. A finger was amputated.

Micro Plastics, Inc.

On July 30, 2025, an employee was assisting co-workers in using a hoist to position an injection molding tool onto a work table. As the tool was being lowered, the slide section shifted, trapping and amputating the employee's right thumb tip.

Novacel, Inc.

An employee was manually lifting a film roll when their right middle fingertip was pinched between the roll and a metal beam, resulting in a fingertip amputation.

3M Company

At about 10:00 a.m. on July 13, 2025, an employee was cleaning the adhesive from running rollers using a rag soaked in cleaning solvent to prevent contamination. The rag was caught between two rollers and pulled the employee's right hand between the rollers. The employee sustained right hand crushing injuries, de-gloving injuries (palmer and dorsal sides), and fractures. The employee was hospitalized and required surgery. The machine was not locked out/tagged out at the time.

Simona America Inc.

An employee working on a sheet line was removing masking from the underside of plastic sheeting that was being lifted by a vacuum lift. The plastic sheet measured 4 feet wide, 14 feet long, and approximately 1 inch thick, and it weighed approximately 300 pounds. The vacuum lost suction and dropped the plastic sheet onto the employee's arm, pinning it between two sheets and resulting in a broken right forearm.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.