105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Advance Die Casting Company, LLC

Dust explosion · Second degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Advance Die Casting Company, LLC, 3760 North Holton Street, MILWAUKEE, WISCONSIN 53212 on — Second degree heat (thermal) burns, affecting the hand(s), unspecified.

An employee changing filters on a filter system connected to a grinding unit dropped one of the filters into the filter unit. The impact inside the unit created a spark that ignited the aluminum dust, causing an aluminum dust deflagration. A fire ball discharged from the filter unit, contacting and causing second degree burns to the employee's hands.

Hospitalized Hand(s), unspecified Aluminum and compounds

Advance Die Casting Company, LLC

An employee was walking away from a furnace when molten metal sprayed from the furnace's crucible hole and contacted his foot, causing second degree burns.

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Triple H Specialty Company, Inc.

An employee was taking a break by a baghouse after shoveling hot pellets that were being expelled from a cooler. While the pellets were still being expelled from the cooler hopper, a flame shot out of the discharge pipe, then backdrafted up the pipe into the cooler and then into the bag house. The employee suffered burns to the hands and arms from the resulting explosion.

B&B Simplot Grain Silos

An employee was welding when there was a dust flash fire and explosion. The employee was burned on the hand and the upper torso.

FIBER ENERGY PRODUCTS

On March 15, 2019, at 1530, two employees noticed smoke from the sawdust bin. The two employees attempted to move the sawdust in the bin to the ground via an auger system. Thirty minutes later, the employees opened the lower hatch. A blast of fire shot from the hatch, severely burning the two men. The first employee suffered burns on the neck, face, and hands. The second employee suffered burns on the chest and stomach area.

Palmer Grain Inc

An employee was prepping to run a batch of feed when a grain dust explosion occurred at the establishment elevator, burning the employee. The employee was hospitalized.

K&H Precision Products, Inc.

An employee was working on a control panel for an electric furnace when he sustained an electric shock. The employee was hospitalized.

Advance Die Cast

An employee was trimming manufactured parts using a two-hand control, C-frame trim press. They were manipulating parts in the machine when their hand contacted the controls that energized the machine. The employee sustained amputations to their left index finger and left thumb.

G&M Die Casting Company., Inc.

Two employees were operating an aluminum die casting machine when a piston that pushed molten aluminum into the mold stopped dispensing aluminum correctly. After they had spent several hours fixing the issue, the machine cycled and the die closed on one employee's right hand. The employee suffered amputations to the index fingertip and the thumb at the knuckle.

Alcast, LLC dba Alcast Company

An employee was operating a mold machine when a pouring ladle that was coated with a water-based paste was submerged in molten aluminum. The moisture caused an explosion, resulting in severe burns over his body.

Aluminum Castings Company

On September 10, 2024, at approximately 5:55 AM, an employee suffered burns to his right hand as he was removing a ladle from a furnace and the cup made contact with the side of the furnace, splashing molten aluminum into his glove. The employee was hospitalized with burns to his right hand.

RG Professional Carpenter, Inc.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

General Thermodynamics, Inc.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Asher Enterprises, Inc.

An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.

Consolidated Electrical Distributors Inc.

An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.