Contact with hot objects or substances · Thermal burns degree unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Aluminum Castings Company, 340 SOUTH KELLOGG STREET, GALESBURG, ILLINOIS 61401
on — Thermal burns degree unspecified, affecting the Hand(s), finger(s) unspecified.
Final narrative
On September 10, 2024, at approximately 5:55 AM, an employee suffered burns to his right hand as he was removing a ladle from a furnace and the cup made contact with the side of the furnace, splashing molten aluminum into his glove. The employee was hospitalized with burns to his right hand.
An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.
An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.
After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.
An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.
An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.
More severe injuries in this industry (NAICS 331521)
An employee was trimming manufactured parts using a two-hand control, C-frame trim press. They were manipulating parts in the machine when their hand contacted the controls that energized the machine. The employee sustained amputations to their left index finger and left thumb.
Two employees were operating an aluminum die casting machine when a piston that pushed molten aluminum into the mold stopped dispensing aluminum correctly. After they had spent several hours fixing the issue, the machine cycled and the die closed on one employee's right hand. The employee suffered amputations to the index fingertip and the thumb at the knuckle.
An employee was operating a mold machine when a pouring ladle that was coated with a water-based paste was submerged in molten aluminum. The moisture caused an explosion, resulting in severe burns over his body.
An employee was training a new employee to operate the trim press. As she removed a part from the press dies, the die activated and her right hand was caught between the die and the die plates, resulting in crush injuries to four fingers and amputations.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.