Direct exposure to electricity, unspecified · Second degree electrical burns
At a glance
Federal OSHA recorded a severe workplace injury
at Johnson Controls, 1908 Kramer Ln, AUSTIN, TEXAS 78758
on — Second degree electrical burns, affecting the multiple body parts, n.e.c..
Final narrative
An employee was replacing a motor on a chiller. While he was loosening a lug, his wrench made contact with the starter cabinet, which shorted to the ground and caused an arc flash. He sustained second degree burns to his face and left arm. LOTO was not used and proper PPE was not worn at the time of the incident.
HospitalizedMultiple body parts, n.e.c.Cooling and humidifying machinery and appliances, unspecified
On July 23, 2025, an employee was conducting HVAC work in a mechanical room that had an ambient temperature of 110- to 120-degrees. At the end of the day, he experienced dizziness, cramping, and became ill. The employee was hospitalized for heat stress and dehydration.
An employee was accessing the motor of a rooftop HVAC unit when a gust of wind caused the HVAC access door to close on their left hand. The employee sustained an amputation of their ring finger through the phalanx.
An employee was rolling a screen for a dry chemical manufacturing grinder down a flight of stairs. The rolling screen went out of control and he fell, coming to rest 18 steps below and suffering a broken left femur.
An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.
An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.
An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.
An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.
On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.
More severe injuries in this industry (NAICS 336360)
An employee was moving a standup forklift backward toward the glue machine when the forklift contacted the cabinet. The machine then tipped backward, causing the bottom feet on the backside to collapse. The cabinet fell forward onto the forklift where the employee was standing. His right ankle was trapped between the cabinet and the forklift. He sustained a crushing injury to the ankle.
On May 6, 2025, an employee dismounted a forklift to place a box on a pallet. Another forklift reversed into the employee's parked forklift, causing it to move forward and run over their left foot. The employee was hospitalized with a crushed and fractured foot.
On May 5, 2025, an employee was using the office paper cutter to trim hook and loop fasteners when they sustained an amputation of their left thumb tip without bone loss.
On April 28, 2025, an employee was reinstalling a fire extinguisher on a railing that runs along the wall. The fire extinguisher fell and when the employee went to catch it, his left little finger was caught between the extinguisher and the railing, resulting in amputation of the fingertip.
An employee was walking in the hallway when they contacted another employee that was going in the other direction. The injured employee fell against a wall and then to the ground, resulting in a fractured right hip.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.