105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Johnson Controls

Direct exposure to electricity, unspecified · Second degree electrical burns

Federal OSHA recorded a severe workplace injury at Johnson Controls, 1908 Kramer Ln, AUSTIN, TEXAS 78758 on — Second degree electrical burns, affecting the multiple body parts, n.e.c..

An employee was replacing a motor on a chiller. While he was loosening a lug, his wrench made contact with the starter cabinet, which shorted to the ground and caused an arc flash. He sustained second degree burns to his face and left arm. LOTO was not used and proper PPE was not worn at the time of the incident.

Hospitalized Multiple body parts, n.e.c. Cooling and humidifying machinery and appliances, unspecified

Johnson Controls

On July 23, 2025, an employee was conducting HVAC work in a mechanical room that had an ambient temperature of 110- to 120-degrees. At the end of the day, he experienced dizziness, cramping, and became ill. The employee was hospitalized for heat stress and dehydration.

Johnson Controls

An employee was walking down a tiled hallway when he fell and broke his left hip.

Johnson Controls

An employee was using a pneumatic staple gun to build a shipping crate when the gun discharged a staple into his leg above the knee.

Johnson Controls

An employee was accessing the motor of a rooftop HVAC unit when a gust of wind caused the HVAC access door to close on their left hand. The employee sustained an amputation of their ring finger through the phalanx.

Johnson Controls

An employee was rolling a screen for a dry chemical manufacturing grinder down a flight of stairs. The rolling screen went out of control and he fell, coming to rest 18 steps below and suffering a broken left femur.

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Bob Woodall Air Care Systems, Inc.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

Amentum Spaceport LLC

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

Marsh Bellofram Corporation

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

Heart Utilities of Jacksonville, Inc.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

Duke Energy Florida, LLC

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

Eissmann Automotive North America, Inc.

An employee was moving a standup forklift backward toward the glue machine when the forklift contacted the cabinet. The machine then tipped backward, causing the bottom feet on the backside to collapse. The cabinet fell forward onto the forklift where the employee was standing. His right ankle was trapped between the cabinet and the forklift. He sustained a crushing injury to the ankle.

Seoyon E-HWA Interior Systems Alabama, LLC.

On May 6, 2025, an employee dismounted a forklift to place a box on a pallet. Another forklift reversed into the employee's parked forklift, causing it to move forward and run over their left foot. The employee was hospitalized with a crushed and fractured foot.

The Woodbridge Group

On May 5, 2025, an employee was using the office paper cutter to trim hook and loop fasteners when they sustained an amputation of their left thumb tip without bone loss.

Hyundai Transys Georgia Seating System, LLC

On April 28, 2025, an employee was reinstalling a fire extinguisher on a railing that runs along the wall. The fire extinguisher fell and when the employee went to catch it, his left little finger was caught between the extinguisher and the railing, resulting in amputation of the fingertip.

TS Tech Alabama, LLC.

An employee was walking in the hallway when they contacted another employee that was going in the other direction. The injured employee fell against a wall and then to the ground, resulting in a fractured right hip.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.