105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Johnson Controls

Exposure to environmental heat indoor · Heat exhaustion, fatigue

Federal OSHA recorded a severe workplace injury at Johnson Controls, 325 Spring St, RED BUD, ILLINOIS 62278 on — Heat exhaustion, fatigue, affecting the BODY SYSTEMS .

On July 23, 2025, an employee was conducting HVAC work in a mechanical room that had an ambient temperature of 110- to 120-degrees. At the end of the day, he experienced dizziness, cramping, and became ill. The employee was hospitalized for heat stress and dehydration.

Hospitalized BODY SYSTEMS Heat environmental

Johnson Controls

An employee was walking down a tiled hallway when he fell and broke his left hip.

Johnson Controls

An employee was using a pneumatic staple gun to build a shipping crate when the gun discharged a staple into his leg above the knee.

Johnson Controls

An employee was accessing the motor of a rooftop HVAC unit when a gust of wind caused the HVAC access door to close on their left hand. The employee sustained an amputation of their ring finger through the phalanx.

Johnson Controls

An employee was rolling a screen for a dry chemical manufacturing grinder down a flight of stairs. The rolling screen went out of control and he fell, coming to rest 18 steps below and suffering a broken left femur.

Johnson Controls

An employee was guiding a piece through a rolling machine when the foot pedal was actuated and his right hand was drawn into the rollers at the point of operation, resulting in a partial amputation of the right ring finger.

View Johnson Controls's full OSHA safety record →

Whataburger

An employee was working on the grill when they began to feel ill. The employee was hospitalized to treat heat-related illness. The air conditioning was not working at the location.

Overland Contracting, Inc.

An employee had been working in a fabrication area conducting preassembly of solar modules. The employee was hospitalized for heat-related illness, rhabdomyolysis, and renal failure.

Earl W. Colvard, Inc

An employee was working in the baking chambers of the tire retread center for 5.5-6 hours in approximately 100-degree heat. He developed severe pain and full body cramping. The employee was hospitalized with severe dehydration and heat exhaustion resulting in back pain and a kidney injury.

Stoelzle Glass USA Inc.

An employee was working at an individual selection machine when he began to suffer heat stress, resulting in hospitalization.

Gerdau

On August 8, 2025, an employee developed muscle cramps and dizziness. Later, while working on a plant floor, he developed full-body cramps. He was hospitalized, suffering from head exhaustion.

Air-flo/Erwood Heating & Air Conditioning

An employee was moving a 3-ton condensing unit, strapped down on a dolly, out of a garage. The strap broke, causing the employee to fall backward onto the brick pavered driveway. The employee suffered injury to a spinal ligament in the neck.

Corrigan Brothers Inc

An employee was closing the side cargo door to a company van. The tip of his finger got caught between the door and the door jamb, resulting in a partial amputation.

Village Plumbing, Air & Electric

While working at a customer's residence, an employee was cutting tape with a box cutter to wrap insulation for a piece of pipe. The box cutter struck a hardened object within the wall causing it to bounce back and puncture the employee's right eye. The employee was hospitalized.

Goodrich Fire & Life Safety

An employee was assembling a baker type scaffold. He was beginning to transverse down the scaffold, approximately six feet off the ground, when the scaffold tipped over and he fell. The employee was hospitalized with a fractured femur.

Sprinklermatic Fire Protection Systems, Inc.

An employee was trimming out sprinklers on the exterior of a building when he fell off an extension ladder. He landed on the ground and sustained fractures to his nose and arm.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.