Ignition of vapors, gases, or liquids · Second degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at KCS Energy, Inc., 6675 Jackson Run Road, WARREN, PENNSYLVANIA 16365
on — Second degree heat (thermal) burns, affecting the lower leg(s).
Final narrative
An employee working in the maintenance garage was conducting an oil change on a vehicle and was looking for a drum to collect the oil. The employee and another employee found a partially full drum that was labeled as methanol. The employees thought the drum potentially contained water. They took the drum outside and poured some of the contents on the ground. The employee that was conducting the oil change applied a lighter to the material on the ground. The material caught on fire. As the other employee was attempting to move the drum out of the area, some of the liquid exited the drum, and was ignited by the fire on the ground. The employee that was conducting the oil change suffered second degree burns to his right leg from the knee to the ankle.
An employee was cleaning a cordless drill. As they applied brake fluid to the drill and pulled the trigger, the fluid ignited. The employee suffered burns to the face, hands, and arms.
An employee was spraying glue to the floor of an enclosed cargo trailer. The fumes made contact with the heater causing a flash fire. The employee suffered burns to their face and right hand.
An employee was replacing a valve in the gas line to the fryer. The shutoff valve malfunctioned resulting in a gas leak that then ignited. The employee sustained burns requiring hospitalization.
An employee was slipping pipe when it became stuck and the pipe snapped, striking the employee in the back and ribs. The employee sustained fractured ribs.
An employee was standing on an injector head feeding chain with a rope, when the rope broke, causing him to lose his balance and fall to the ground. The employee sustained fractures to his left elbow and three ribs.
An employee was pulling drill line from the drill spool while the top drive was not set on the docking pins. The deadman was unexpectedly released which caused the top drive to fall to the drill floor from a height of 30 feet. This caused the drill line that was being pulled out and laid on the ground to retract and strike an employee. The employee suffered fractures to his legs and neck.
An employee was conducting maintenance on a pipe and was using a T-bar tool to secure the retainer cap on a pump. The employee's left index finger was caught in the rotating pump, resulting in a partial amputation.
An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.
An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.
An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.
An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.