Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Plastipak Packaging, Inc., 7150 Jefferson Metropolitan Parkway, MC CALLA, ALABAMA 35111
on — Amputations, affecting the hand(s) and finger(s).
Final narrative
An employee climbed a ladder to reach the unscramble machine, which was jammed. When she attempted to unjam it, the machine broke her right hand and thumb.
HospitalizedHand(s) and finger(s)Packaging, bottling, wrapping machinery, n.e.c.
On July 31, 2024, two employees were working to raise a base mold into its position on a blow molding machine. The injured employee lifted up on the base mold with his right hand and was holding the support when a second employee used a metal bar to lift the base into its fully-raised position. The injured employee's fingers were caught between the base support and the mold-holding unit resulting in the amputation of their right ring fingertip.
An employee was troubleshooting a loose chain on a conveyor belt when their left index finger was pulled into a sprocket and the fingertip was amputated.
On September 8, 2022, an employee was installing the top rail on a guardrail system. The employee's right index finger was pinched between the guardrail and a post, resulting in a fingertip amputation.
On June 14, 2022, an employee was adjusting the height of the work table on the box strapper. The employee loosened the bolts on the carriage and had their left hand resting in the area beneath the unit. The table dropped, resulting in distal tip amputations to their middle and ring fingers.
An employee was doing maintenance work in a tunnel under a production line. The employee fell approximately 9 feet through an open manhole, landed on the concrete level below, and suffered neck and back injuries.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 326160)
An employee was watching as a technician worked with a machine. The machine's parts were manually moved while the employee's hand was inside the machine, and his fingertip was amputated. The incident took place during a training activity.
On October 14, 2025, an employee was on a step platform showing another employee the support bracket for a blow pin assembly on a blow molding machine that needed repaired. The blow pin assembly came up and pinched the injured employee's right middle finger, resulting in a broken finger and a laceration to the top of the hand.
On August 22, 2025, an employee was helping to move a 700-pound compressor cylinder cap head into position to slide down the bolt holes onto the bottom half of the cylinder. When a bolt hole aligned, his left index fingertip was caught in it. The cap came down and amputated the fingertip.
A maintenance employee was working on a conveyor when his thumb was caught in the chain/sprocket area causing an amputation to the thumb tip. The machine was running at the time of the incident.
On March 20, 2025, at approximately 11:02 AM, an employee was shrink wrapping a pallet when he lost his balance and fell to ground. The employee sustained a hip and leg injury that required hospitalization and surgery.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.