105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Exel, Inc.

Part of occupant s body caught between vehicle and other object in nonroadway transport incident · Amputations

Federal OSHA recorded a severe workplace injury at Exel, Inc., 597 Alexander Spring Road, CARLISLE, PENNSYLVANIA 17015 on — Amputations, affecting the toes(s), toenail(s).

An employee was picking orders using material handling equipment when her foot was caught between a storage rack and the equipment. She broke her ankle and amputated two toes.

Hospitalized Amputation Toes(s), toenail(s) Forklift, order picker, platform truck-powered

Exel Inc.

An employee used an attached rope to pull a door down and close it, then placed his foot on the foot bar to lock it. The rope looped around his foot. When he began to walk away, he tripped and was swung around, causing his left foot to come out from beneath him. He fell onto his right hip and broke it. He was hospitalized, requiring surgery.

Exel Inc.

An employee was exiting a trailer after putting a label on a skid inside the trailer. The trailer began pulling away and the employee fell to the ground. The employee sustained fractures to their ribs on the right side, right kneecap, and a left toe.

Exel Inc.

The injured employee was sitting in a parked forklift while another forklift was moving two metal tire racks. The top rack was empty and the bottom rack contained tires. As the racks were being lowered to the ground, they fell and the top rack struck the injured employee. The employee was hospitalized with lacerations and a fracture to the left foot, and they required surgery.

Exel Inc.

An employee was driving a stand-up counterbalance forklift down an aisle in a warehouse. The forklift abruptly turned; the employee's leg moved and the dead man switch activated, throwing the employee out of the forklift. Their right leg was crushed between the material-handling equipment and a racking system, and it was amputated above the knee.

Exel Inc.

An employee was attending a training course at the corporate office. At the end of the course, the group went outside to a patio to take a photo. The employee slipped off the patio stairs and fell to the grass-covered ground at the same level. He was hospitalized with a broken femur and broken hip.

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UNFI

An employee was on a double-end rider in an aisle selecting product when his left leg was pinned between the rack and rider.

Royal Oak Recycling - Pittsburgh, LLC

An employee was using a forklift to load a tractor trailer when the forklift skidded into a wall. The employee sustained an arm fracture.

Dollar General - Perishable Distribution Center

An employee was training on an rolling container carrier on the dry, non-frozen storage side of the distribution center. She made a turn around the end cap and her right foot struck the rail protecting the endcap racking. The employee's foot was fractured.

DLV Hamptons Management LLC

An employee was a passenger in a utility vehicle that was driving up a hill on a wooded trail. As the vehicle made a right turn, three fingers on the employee's right hand were caught against a tree and fractured.

DG Fresh Distribution AL, LLC

An employee was operating a forklift when his left leg was caught between the forklift and a bollard resulting in a broken leg.

GXO Logistics

On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.

PVH, Corp.

A temporary employee was punched in the face by another temporary employee. He suffered a laceration to the eye.

Ace Hardware International LLC

An employee was backing up a powered industrial vehicle. Her left hand was caught between the vehicle and a rack, and the wrist was broken.

Agave Wire Ltd

An employee was operating an extruder and performing a spool swap over from the right spindle to the left spindle. After rewiring the new spool, the employee's clothing got caught in the turning shaft when the left spindle started back up. The employee's left arm was pulled into the machine, resulting in a fractured humerus and lacerations to her triceps. She was hospitalized and required surgery.

M&M Quality Solutions

An employee was resetting a warehouse racking system utilizing an order picker. They fell approximately 5 feet from the order picker to the concrete floor and sustained fractured ribs.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.