PORTLAND, TEXAS—
Lexicon, Inc
Trip over an object without fall · Fractures and dislocations
At a glance
Federal OSHA recorded a severe workplace injury at Lexicon, Inc, 2800 Kay Bailey Hutchinson Pkwy, PORTLAND, TEXAS 78374 on — Fractures and dislocations, affecting the ankle(s) and leg(s), n.e.c..
Final narrative
An employee was returning to her work area carrying a case of water bottles on her right shoulder. She was walking down a catwalk and came to a 4-step elevation change. As she walked down the steps, her left foot became entangled in some air hose, causing her to lose her balance. As she stepped down with her right foot to regain her balance, she stepped on more air hose, which caused her ankle to roll. When she brought her left foot back up, all of her weight went onto her right ankle. She dislocated her ankle and fractured her tibia and fibula.
More severe injuries at Lexicon, Inc
APPLE GROVE, WEST VIRGINIA—
Lexicon, Inc.
An employee was using a sleever bar to move a checker plate into place and secure it to the floor of a structure in the melt shop. The sleever bar became stuck and the employee used his left hand to lift the checker plate up enough to free the sleever bar. Once the bar was freed, the checker plate came down and pinched his left index finger between two pieces of plate. The employee suffered an amputation of soft tissue at the fingertip, which required hospitalization.
LITTLE ROCK, ARKANSAS—
LEXICON INC
On May 16, 2025, an employee crossed over a stand to support a wide flange beam they were fabricating. The beam rolled over onto their lower right leg and foot, resulting in fractures.
APPLE GROVE, WEST VIRGINIA—
Lexicon, Inc.
An employee was placing a steel I-beam when it became stuck and would not settle onto the flanges. The employee was moving the beam and when it became unstuck and crushed the fingers on his left hand. The employee was hospitalized and required surgery.
APPLE GROVE, WEST VIRGINIA—
LEXICON, INC
The injured employee was assisting a crew to install a crane rail on an overhead crane girder. He was on the 40' x 10' grated surface between the crane rails positioning himself to receive the end of the crane rail. The crane rail was being pushed on rollers toward the employee's location and as he tried to pry the end of the crane rail up to get it on top of the next roller, he lost his balance and fell 36 feet to the ground below. The employee sustained fractures to their right ankle, pelvis, and left arm. The employee was wearing a personal fall arrest system, but was not tied off at the time.
OSCEOLA, ARKANSAS—
Lexicon, Inc
An employee was installing drive shafts on an overhead crane. The drive shaft was rigged about 17 feet up with a wire rope choker. The drive shaft began slipping through the rigging, when it slid down and struck the injured employee's hard hat. He was knocked to his knees and landed on his right knee. The employee sustained an amputation to the right leg below the knee.
View Lexicon, Inc's full OSHA safety record →
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More severe injuries in this industry (NAICS 238120)
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An employee was attempting to lift a steel beam from a horizontal, stacked position to a vertical position using a crane. They had placed two hooks on the east side of the beam on the flange. As the employee was hoisting the crane, the beam began to shift and pulled the employee forward onto the stack. When the material shifted, the hooks released and the material fell, pinning the employee between the two beams. The employee was hospitalized with soft tissue contusions on their proximal right thigh and interior left thigh.
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An employee was standing on the surface of a steel beam about two feet wide. He slipped and fell backward, landing on the concrete ground about 20 feet below. The employee sustained a broken pelvis.
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An employee was unloading a rebar delivery from a flatbed, 19-wheel trailer. The employee rigged the load with wire rope chokers. The load was picked up 3-4 feet above the trailer deck by a crane. The load began to swing and the employee grabbed onto it to prevent it from being pushed off the trailer deck. The crane continued to lift the load, and the employee let go so the crane did not lift him to the third story. The employee fell approximately 12 feet to the ground below, resulting in a back injury and fractured vertebrae.
KINGS MOUNTAIN, NORTH CAROLINA—
Bowman Steel, LLC
An employee was attaching a steel angle plate weighing (approximately 200 pounds) to the end of a structural member (5,000 pounds) and was supported by dunnage. The dunnage was a crane mat (11 inches tall) with a 4x6 board on top of it and it supported five identical members. The main piece was 30.75 feet long, 37.25 feet tall, and 1 food wide. As the employee slid the piece of metal on top of the member to begin attaching it, the entire member began to tip over. The employee went to stop the main piece from tipping over and it landed on his ankle, fracturing it.
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