Federal OSHA recorded a severe workplace injury
at Bayou Steel, LLC, 138 Highway 3217, LA PLACE, LOUISIANA 70068
on — Cuts, lacerations, affecting the head, unspecified.
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Final narrative
An employee was troubleshooting a cable drum when the drum was activated. The employee's harness was caught by the cable, which flipped him over the drum. He landed on his head, suffering a 3-inch head laceration.
An employee was pulling on a bale of corrugated cardboard boxes that were on a conveyor. The straps on the bale failed and the employee fell to the floor. The employee was hospitalized and required surgery for a fractured femur and/or hip.
On December 27, 2023, an employee was delivering mail to an apartment complex when their knee gave out and they fell to the ground. The employee was hospitalized with a left tibia fracture.
An employee was walking to the inventory cage when her ankle gave out and she fell to the floor. The employee sustained a femur fracture and was hospitalized.
An employee was dislodging a pallet that was stuck when boxes of product fell onto them, causing them to fall to the ground. The employee suffered a fractured femur.
An employee was unloading metal from two drums on a pallet. The employee removed the lid from the second drum and the drum fell over onto his ankle. The employee sustained a fractured ankle.
An employee was working with team members on the pouring line, casting a sand mold. Molten metal entered the employee's personal protection suit and severely burned his left leg, calf, and ankle.
An employee was jointing a board with a jointer. The board jumped when it came into contact with the jointer's cutter head, and the jolt caused the employee's left hand to slide between the board and the guard and come into contact with the cutter head. He suffered lacerations/partial amputations to the middle, ring, and index fingers.
An employee was turning off a gas valve when he bumped into a die brush and struck the spinning die. The die pin struck him on the back, resulting in contusions, abrasions, and a severe laceration to his back that required hospitalization and surgery.
At 11:45 a.m. on June 13, 2025, an employee of Staley Steel, LLC, was performing preventive maintenance on an overhead crane. While he was holding a grease gun hose and nozzle, he contacted electrical components inside an electrical box. He suffered a first-degree electrical burn on the palm of the left hand, as well as pain up his left arm to the shoulder, and was hospitalized.
A driver was exiting his vehicle outside the plant gate when his foot slipped on the top step of the truck. He fell to the ground, landed on his left hip and elbow. The employee was hospitalized with a fractured hip/femur.
A security employee was responding to an urgent call from staff regarding a violent patient. The employee tripped and fell on the floor outside of the stairwell. The employee sustained a closed head injury, contusion of the cerebrum without loss of consciousness, and a closed fracture of the distal end of the right radius.
A temporary employee was testing an electrical starter motor. He was placing tape on the starter while the breaker was not engaged, but the starter sent an arc flash that burned his hands and stomach.
An employee was walking on a sidewalk and stubbed his toe on an elevated portion of concrete, causing him to trip and fall. The employee's right knee was dislocated.