105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

ComEd

Direct exposure to electricity, greater than 220 volts · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at ComEd, 800 N. Edgewood Ave, WOOD DALE, ILLINOIS 60191 on — Electrical burns, unspecified, affecting the multiple body parts, n.e.c..

On or about June 7, 2016, two employees were repairing an underground service. They were cutting and prepping a cable when an arc flash occurred, burning their faces and arms.

Hospitalized Multiple body parts, n.e.c. Power lines, transformers, convertors

ComEd

An employee was cutting a service line from a transformer pole to a residence's pole. He was working from a ladder secured to the pole. When the wire was cut, the release of tension caused the pole to split at ground level. The employee was strapped to the pole and fell approximately 20-25 feet to the ground. The employee suffered a brain bleed, concussion, and fractures to an orbital bone and wrist.

COMED

On December 18, 2018, a temporary employee was spotting equipment being loaded onto a trailer, when a wooden plank fell from the trailer and broke the employee's leg.

ComEd

Two employees were installing a new arm on a 200 foot power pole in a 295-foot aerial lift. The lift shifted and the employees fell out of the basket. The employees were using fall protection and suffered traumatic injuries from the fall protection equipment.

COMED

While installing overhead electrical lines, an employee received an induced electrical surge, suffering electrical burns on the hands. The employee was hospitalized overnight.

ComEd

An employee suffered electrical burns to both hands and fingers while removing the alpha-phase tap from the bushing of a recloser.

View ComEd's full OSHA safety record →

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

American Electric Power Company

An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.

Cherokee Electric Cooperative

An employee (a lineman) was working to restore power by installing a hand line when he contacted a high-voltage device (7,200 volts), resulting in electrical burns to his upper body and hands.

Centerpoint Energy Houston Electric, LLC

A chain sling failed while a utility pole was being removed. A chain link struck an employee who was operating a front-end loader, puncturing the employee's chest.

Public Service Electric & Gas

An employee was working with an underground crew to troubleshoot a BUD failure. The employee was removing a fuse from the fuse holder when the fuse blew on the riser and an arc flash occurred. The employee was hospitalized with burns to his face, nose, lips, and neck.

Bright Star Solutions, Inc

An employee was connecting two wires when his rubber insulated gloves failed and he suffered an electric shock to his right hand, resulting in an electrical burn.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.