Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Chicago Powdered Metal Products Co.

Other fall to lower level 21 to 25 feet · Soreness, pain, hurt-nonspecified injury

Federal OSHA recorded a severe workplace injury at Chicago Powdered Metal Products Co., 9700 Waveland Ave., SCHILLER PARK, ILLINOIS 60176 on — Soreness, pain, hurt-nonspecified injury, affecting the back, including spine, spinal cord, unspecified.

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An employee was checking a sensor on the powder-compacting press. He placed a step ladder on top of the machine, which was approximately 6 feet above the ground. He then fell into the press pit, injuring his spine. The total fall distance, including height of the machine, step ladder, and the depth of the press pit, was approximately 24 feet to the bottom of the pit.

Hospitalized Back, including spine, spinal cord, unspecified Step ladders

Chicago Powdered Metal Products Co.

An employee amputated his left-hand ring finger while operating a molding press. The safety guard was bypassed at the time of the accident.

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First Generation Masonry, LLC

An employee was getting a tool bag that was on a second-story roof when they fell from the roof to the ground. The employee was hospitalized with injuries to their rib cage and lower back.

Midwest Seamless Gutters and Siding Inc.

An employee was installing a clip on the roof when they slipped and fell approximately 25 feet to the ground below, resulting in a broken hip, broken leg, and bleeding in the brain.

Warren Roofing & Insulating Co. Inc

An employee was setting up the worksite for the day. While moving an extension cord, he fell backward off the roof of the two-story building and sustained a broken pelvis.

Carrera Services Inc.

An employee was going up in a lift to begin trimming trees with a chainsaw. He was approximately 20-25 feet in the air when the latch to the bucket got caught and detached. The bucket then tipped causing the employee to fall to the ground. He sustained fractures to his right elbow, right wrist, and left femur.

A&M Contractors

An employee was laying down felt paper on a new residential property when they fell approximately 21 feet to the ground. The employee sustained fractures of the L2 vertebra, right tibia, and left wrist as well as a left heel dislocation. The employee was wearing fall protection at the time.

JBT Food Tech

On October 18, 2022, at approximately 7:30 AM, an employee was removing the mounting bolts from a juice extractor motor. Upon removing the last bolt, the motor released, catching their left thumb between the motor and the lifting jig. The employee sustained a broken thumb and laceration, resulting in hospitalization.

Central Machinery Company

An employee was operating a brake press to bend metal. His right-hand fingers were caught in its point of operation, and he suffered amputations to four of them.

Export Packaging Co. Inc.

On August 10, 2021, an employee became ill and left work. The employee lost consciousness at home and was hospitalized, suffering from dehydration.

Metal Finishing Equipment & Supply Company Co., Inc.

An employee had a long screw auger set on pipe stands approximately 4 feet from the ground. One of the pipe stands tipped as he was adjusting the auger, causing the auger to fall onto his foot and fracture it.

IEC ELECTRONICS CORP.

An employee was moving a punch press tool from its storage location onto an electric die cart when the press tool fell on the employee's finger, resulting in an amputation of the left ring fingertip above the top knuckle.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.