105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

TC INDUSTRIES, INC.

Contact with objects and equipment, unspecified · Amputations

Federal OSHA recorded a severe workplace injury at TC INDUSTRIES, INC., 3703 S. RT. 31, CRYSTAL LAKE, ILLINOIS 60012 on — Amputations, affecting the finger(s), fingernail(s), unspecified.

An employee placed a bundle of steel bar stock into a horizontal band saw when he suffered a severe laceration to the right index finger, requiring surgical amputation.

Hospitalized Amputation Finger(s), fingernail(s), unspecified Band saws

TC Industries, Inc.

An employee was attempting to utilize a bundle of steel while operating a furnace. An overhead crane deposited five bundles of steel near the furnace and the employee asked the operator to lift up one of the bundles so the employee could use a 4-by-4 to create some separation between the bundles. As the crane lifted the bundle, it came down and crushed the employee's hand, resulting in fractures and swelling.

TC Industries, Inc.

An employee was using a hammer to adjust a 4-by-4 square steel block that a metal skid was sitting on. The block slid out from under the skid, and the skid cut the tip of his left middle finger. The fingertip was amputated.

TC Industries, Inc.

On September 18, 2017, at approximately 11:55 p.m., employees were re-installing furnace ducts after replacing the duct rollers. The injured employee was working from an unguarded service platform located about 6 to 7 feet above the adjacent floor level when he fell and struck his lower back against a guardrail that was temporarily placed below the service platform. He fractured his vertebrae and was hospitalized.

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NorAm Drilling Company

An employee was assisting with pipe on a drilling rig. The slips came down and landed on the employee's left foot fracturing four metatarsals.

Stalworth Underground LLC

Two employees were struck by the rotary table of a drilling rig while installing caisson. Employee 1 suffered multiple fractures, internal injuries, and head trauma. Employee 2 suffered multiple fractures, internal injuries, spinal injury, and head trauma.

National Park Service U.S. Department of the Interior

Employees were felling hazard trees. The injured employee was conducting 'bucking' operations to saw a tree from the road when the tree kicked-back, pinning him against the ground and fracturing his left femur. The employee was hospitalized and required surgery.

HT Energy LLC

An employee was greasing tongs on a work-over rig. The tongs lacerated one of the employee's fingers.

TKM BENGARD FARMS, LLC

An employee was chaining a vehicle when he had to change tools and the compressor. As the compressor was being charged, the employee stepped near the vehicle to make sure the compressor was attached. Then, he instructed a co-worker to lower the compressor. His right hand was on the compressor and under the chain, causing his ring finger to be crushed.

Stanley Black & Decker, Inc.

An employee was pulling a steel parts handcart when its wheels caught on something and locked up. The cart fell backward. The cart handle struck the middle of the employee's right foot, breaking bones. The employee was hospitalized and required surgery.

Jamestown Metal Marine Sales, Inc.

An employee was cutting wood with a circular saw. The saw kicked back, and its blade cut three fingers on the employee's right hand, resulting in an amputation.

Architectural Metal Solutions, Inc.

An employee was installing a door from an A-frame ladder. He fell from the ladder, landed on his feet about 8 feet below, and suffered a broken tibia.

Spectrum Lighting, Inc.

An employee was leaving the building at the end of the day when she missed a step and fell, fracturing her right foot.

Metal Zinc, LLC

Two employees were running a CNC folder machine. The injured employee went to adjust the metal and the machine came down, crushing her forearms. Her left arm was fractured and both arms required stitches.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.