105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Visual Pak dba American Blending & Filling

Part of occupant s body caught between vehicle and other object in nonroadway transport incident · Crushing injuries

Federal OSHA recorded a severe workplace injury at Visual Pak dba American Blending & Filling , 3505 Birchwood, WAUKEGAN, ILLINOIS 60085 on — Crushing injuries, affecting the hand(s), unspecified.

An employee was using a standing forklift to remove material from a weighing area and place it back on its rack. As he was reversing the forklift, he was about to strike the rack behind him and put his hand up to protect himself. His left hand was then crushed between the forklift frame and the metal frame of the rack.

Hospitalized Hand(s), unspecified Forklift, order picker, platform truck-powered

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UNFI

An employee was on a double-end rider in an aisle selecting product when his left leg was pinned between the rack and rider.

Royal Oak Recycling - Pittsburgh, LLC

An employee was using a forklift to load a tractor trailer when the forklift skidded into a wall. The employee sustained an arm fracture.

Dollar General - Perishable Distribution Center

An employee was training on an rolling container carrier on the dry, non-frozen storage side of the distribution center. She made a turn around the end cap and her right foot struck the rail protecting the endcap racking. The employee's foot was fractured.

DLV Hamptons Management LLC

An employee was a passenger in a utility vehicle that was driving up a hill on a wooded trail. As the vehicle made a right turn, three fingers on the employee's right hand were caught against a tree and fractured.

DG Fresh Distribution AL, LLC

An employee was operating a forklift when his left leg was caught between the forklift and a bollard resulting in a broken leg.

PSC Group LLC

An employee was applying pressure to a tank car loaded with caustic soda solution for post-load leak testing. He twisted the valve plug to check it for leaks when it broke free, releasing the caustic soda solution through the opening. The employee suffered chemical burns to both eyes and to his respiratory tract.

Westlake Pipe & Fittings

Employees were setting up an 8-inch sewer PVC pipe line. An employee was removing/rolling a scrap PVC pipe off the conveyor when their little fingertip was crushed between the end of the PVC pipe and the post for the overhead bus stop guard (fixed guard). The employee was hospitalized and required surgery.

Baytex Energy USA, Inc

An employee was walking by an equipment battery (tank battery) when a leak occurred around a heater that caused a flash fire. He was wearing flame-resistant clothing and sustained burns to his palms and back.

Ascend Performance Materials, Inc.

Two employees were removing a recirculation pump from service at an evaporator. They were disconnecting pump flanges and couplings from the motor when boiling water burst out from the system. Both employees sustained second-degree burns to the chest, stomach, and arms.

Sinergy Elastomers Inc

On December 9, 2024, an employee was cleaning out a mixtruder. While he was retrieving some residual pieces of silicone left inside, its rotating blades caught the fingers of his right hand resulting in amputation of all four fingers. The thumb was left intact.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.