Struck by object falling from vehicle or machinery-other than vehicle part · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Aleris Rolled Products, Inc., 7319 Newport Road SE, UHRICHSVILLE, OHIO 44683
on — Amputations, affecting the lower leg(s).
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Final narrative
On May 12, 2017, at 9:25 AM, an employee was operating a forklift to pick up a skid with two coils. As he backed up, the skid slid off of the forks. When the skid holding the material slid off the fork, it struck two employees. The first employee suffered a lower left leg amputation, while the second employee suffered a lower right leg amputation.
HospitalizedAmputationLower leg(s)Skids, pallets
More severe injuries at Aleris Rolled Products, Inc.
An employee was using a spray bottle to clean a coating machine. The employee dropped the spray bottle, and when he reached for it, his hand was caught in the machine. His hand was crushed and lacerated. The machine was running at the time.
An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.
An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.
An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.
An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.
More severe injuries in this industry (NAICS 331315)
A maintenance technician was investigating a tool issue. He was pressing the tool clamp/unclamp button with his right hand when his hand slipped off the button, causing the spindle to clamp on his distal left index finger, resulting in amputation.
An employee had just fixed a loose aluminum coil on a rack while raised about 11 feet into the air on a forklift. While he was being lowered, he fell from the forks to the floor, suffering two fractured ribs, a punctured lung, and a fractured cervical vertebra. He was hospitalized.
An employee was troubleshooting a caster machine. While removing a cap cover, the catch pan moved up and caught his right arm against the caster blocks. He suffered lacerations and an open break of the ulna. He was hospitalized.
At 11:27 a.m. on March 15, 2025, an employee was transferring film to start a new roll when the winder shaft failed to seat properly in its cradle. The employee was knocking the unseated shaft down when his right thumb was caught. The employee sustained an amputation to right thumb.
Two employees were riding in a utility terrain vehicle down a loose gravel path. The vehicle's front wheel dug into the gravel, and it rolled over onto its side. The injured employee struck the interior of the vehicle (including the steering wheel) before landing on the driver. The injured employee suffered a 6-inch head laceration, a broken collarbone, and six broken ribs.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.