Struck by running powered equipment during maintenance, cleaning, testing · Amputations, avulsions, enucleations unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Reynolds Consumer Products LLC, 500 E Superior Ave, JACKSONVILLE, ILLINOIS 62650
on — Amputations, avulsions, enucleations unspecified, affecting the Thumb(s).
Final narrative
At 11:27 a.m. on March 15, 2025, an employee was transferring film to start a new roll when the winder shaft failed to seat properly in its cradle. The employee was knocking the unseated shaft down when his right thumb was caught. The employee sustained an amputation to right thumb.
Amputation Thumb(s) Winders, unwinders
More severe injuries at Reynolds Consumer Products LLC
On September 11, 2019, at approximately 10:30 a.m., an employee was dumping a rolling tub of scrap bags when the employee noticed several individual scrap bags remained in the bottom of the scrap tub. The employee reached into the tub to remove the remaining bags. As the employee pushed on the corner of the tub to provide leverage to raise up the scrap tub, the scrap tub tipped sideways, causing the employee to lose balance and fall to the ground. The employee was hospitalized with a right hip fracture.
A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.
An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
More severe injuries in this industry (NAICS 331315)
A maintenance technician was investigating a tool issue. He was pressing the tool clamp/unclamp button with his right hand when his hand slipped off the button, causing the spindle to clamp on his distal left index finger, resulting in amputation.
An employee had just fixed a loose aluminum coil on a rack while raised about 11 feet into the air on a forklift. While he was being lowered, he fell from the forks to the floor, suffering two fractured ribs, a punctured lung, and a fractured cervical vertebra. He was hospitalized.
An employee was troubleshooting a caster machine. While removing a cap cover, the catch pan moved up and caught his right arm against the caster blocks. He suffered lacerations and an open break of the ulna. He was hospitalized.
Two employees were riding in a utility terrain vehicle down a loose gravel path. The vehicle's front wheel dug into the gravel, and it rolled over onto its side. The injured employee struck the interior of the vehicle (including the steering wheel) before landing on the driver. The injured employee suffered a 6-inch head laceration, a broken collarbone, and six broken ribs.
An employee was placing a secure device on a large steel coil. The employee was pulling on a manual crimping tool when it slipped, and the sudden release caused him to stumble backward, fall into the opening between the coil saddles and down into a pit below. The employee sustained fractured ribs, a laceration to the head, and left leg/knee pain.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.