Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Staples, Inc., 600 Jefferson Rd, SECAUCUS, NEW JERSEY 07094
on — Amputations, affecting the nonclassifiable.
Final narrative
An employee was replacing a roller belt on a conveyor system. The conveyor was running at the time and the employee sustained a partial amputation injury.
An employee was wrapping a pallet to be shipped. As he was walking around the pallet with a roll of shrink wrap, a forklift ran over his right heel and broke it.
On March 1, 2023, at 2:34 a.m., a maintenance employee responded to a work order on a conveyor belt that was making noise from the line. The employee removed the belly pan from underneath the conveyor system to visualize and troubleshoot it, and then left to clean the pan. When the employee came back to the conveyor line, he saw some debris under the roller where he had removed the belly pan. He attempted to brush it off when his right hand became caught in-between the roller and the conveyor frame, resulting in abrasions to the top of his right hand.
On August 22, 2022, an employee began experiencing neck and right shoulder pain during her shift after performing job-related tasks such as repetitive lifting. She was hospitalized for a right shoulder sprain and a pinched nerve.
An employee was on a rolling ladder, retrieving product from an upper shelf. He lost his balance, grabbed the racking, caught his finger in it, and then fell. The racking caused an amputation to his finger.
On April 14, 2021, an employee was using a manual pallet jack when she saw a stand-up pallet jack turning into her aisle. She stepped back, tripped over her jack, and fell to the floor. She suffered a broken right wrist and was hospitalized.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 493110)
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was operating an extruder and performing a spool swap over from the right spindle to the left spindle. After rewiring the new spool, the employee's clothing got caught in the turning shaft when the left spindle started back up. The employee's left arm was pulled into the machine, resulting in a fractured humerus and lacerations to her triceps. She was hospitalized and required surgery.
An employee was resetting a warehouse racking system utilizing an order picker. They fell approximately 5 feet from the order picker to the concrete floor and sustained fractured ribs.
An employee was installing fence posts when they stepped into a recently dug hole that was not visible due to rainfall. The employee's leg was fractured.
An employee assisted in cleaning material from a conveyor pit. After the pit was cleaned, the employee proceeded to replace metal safety plates to ensure other employees did not fall into the pit. While replacing one of the last plates, the employee mis-stepped and fell approximately 5 feet into the pit. The employee was hospitalized with back/side bruising, elbow bruising, bone bruises, and/or fractured ribs.
An employee was walking on the sidewalk. When they stepped off the curb, they fell to the ground, resulting in fractures to their tibia, fibula, and a metatarsal.