Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

FORD MOTOR COMPANY ASSEMBLY PLANT

Contact with objects and equipment, unspecified · Traumatic injuries and disorders, unspecified

Federal OSHA recorded a severe workplace injury at FORD MOTOR COMPANY ASSEMBLY PLANT, 12600 S. TORRENCE AVENUE, CHICAGO, ILLINOIS 60633 on — Traumatic injuries and disorders, unspecified, affecting the nonclassifiable.

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An employee was trying to turn on an electric fan used by employees working on the line when he was struck by a door carrier. The door carrier then pushed him into a steel guard.

Hospitalized Nonclassifiable Nonclassifiable

NorAm Drilling Company

An employee was assisting with pipe on a drilling rig. The slips came down and landed on the employee's left foot fracturing four metatarsals.

Stalworth Underground LLC

Two employees were struck by the rotary table of a drilling rig while installing caisson. Employee 1 suffered multiple fractures, internal injuries, and head trauma. Employee 2 suffered multiple fractures, internal injuries, spinal injury, and head trauma.

National Park Service U.S. Department of the Interior

Employees were felling hazard trees. The injured employee was conducting 'bucking' operations to saw a tree from the road when the tree kicked-back, pinning him against the ground and fracturing his left femur. The employee was hospitalized and required surgery.

HT Energy LLC

An employee was greasing tongs on a work-over rig. The tongs lacerated one of the employee's fingers.

TKM BENGARD FARMS, LLC

An employee was chaining a vehicle when he had to change tools and the compressor. As the compressor was being charged, the employee stepped near the vehicle to make sure the compressor was attached. Then, he instructed a co-worker to lower the compressor. His right hand was on the compressor and under the chain, causing his ring finger to be crushed.

Tesla Giga Factory

An employee was using a battery-powered torque tool to fasten a bolt. The tool was activated and the socket of the tool rotated and pulled in their gloved left hand. The employee sustained a left index fingertip amputation.

Tesla, Inc.

An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.

Tesla Distribution Center

An employee was reaching to hook her harness into a lanyard and began to experience abdominal pain. The employee sustained an umbilical hernia.

Tesla, Inc.

On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.

Ventra Sandusky LLC

On June 3, 2025, the injured employee was setting a mold with a co-worker when the mold was displaced and caught their right hand against the stop block. The employee sustained a fracture and partial amputation of their middle finger.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.