105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Aleris Rolled Products, LLC

Compressed or pinched by shifting objects or equipment · Amputations

Federal OSHA recorded a severe workplace injury at Aleris Rolled Products, LLC, 200 Schelter Rd., LINCOLNSHIRE, ILLINOIS 60069 on — Amputations, affecting the finger(s), fingernail(s), unspecified.

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An employee was conducting preventative maintenance on a fan bearing. While circulating the grease, the employee grasped the fan belt and manually manipulated the fan. His right index and ring fingers were then caught between the fan belt and the pulley. He sustained a partial amputation to the right index finger and a fracture to the right ring finger.

Hospitalized Amputation Finger(s), fingernail(s), unspecified Machinery, unspecified

TForce Freight

An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.

Liveo Research, Inc.

An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.

Best Pump and Flow

An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.

FORD MOTOR COMPANY

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

Lasseter Tractor Company. Inc.

An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.

Hydro Extrusion USA LLC

An employee was conducting preventative maintenance on an extrusion press and using an impact wrench to remove rivets on the shear cylinder. When the last rivet was removed, the stored energy in the cylinder released and dropped it onto the employee's hand. Their right thumb was caught between the cylinder and the casing of the rivet gun, resulting in crushing injuries. The employee sustained an amputation of the thumb without bone loss. The machine was locked out/tagged out at the time.

Aluminum Dynamics Construction Entrance

An employee was operating a gasoline-powered pump to remove water from the ground floor sump of a storage building. The pump became blocked and overheated. The employee was removing the blockage when he was sprayed with hot mud and steam, resulting in first- and second-degree burns to his right hand and left wrist, as well as a third-degree burn to the underside of the left wrist.

Uni-Cast, LLC

An employee was working at an oven in a foundry. When he closed the oven, its door closed on his left index finger. The finger was amputated.

MAGNITUDE 7 METALS LLC

An employee was pinned between port blocks and a forklift, resulting in fractures to the right tibia and fibula.

MAGNITUDE 7 METALS LLC

An employee stepped on the lip of a deck plate and his foot slipped into a pot of ore, resulting in burns to the lower left ankle and foot. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.