105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Reynolds Metal Company

Compressed or pinched by shifting objects or equipment · Amputations

Federal OSHA recorded a severe workplace injury at Reynolds Metal Company, 1333 Hwy 270, MALVERN, ARKANSAS 72104 on — Amputations, affecting the fingertip(s).

An employee was cutting up blemished rolls of aluminum for re-melting. He was using a pry bar to create gaps in the rolls when his left middle fingertip was amputated in the roll where he was prying the material.

Amputation Fingertip(s) Reels, rolls, spools, coils, cones

Reynolds Metal Company

An employee was on a stand inspecting aluminum rolls from a roller mill by taking sheets out to inspect for quality issues when he fell to the same-level concrete surface and hit his head, requiring staples.

View Reynolds Metal Company's full OSHA safety record →

TForce Freight

An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.

Liveo Research, Inc.

An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.

Best Pump and Flow

An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.

FORD MOTOR COMPANY

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

Lasseter Tractor Company. Inc.

An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.

Hydro Extrusion USA LLC

An employee was conducting preventative maintenance on an extrusion press and using an impact wrench to remove rivets on the shear cylinder. When the last rivet was removed, the stored energy in the cylinder released and dropped it onto the employee's hand. Their right thumb was caught between the cylinder and the casing of the rivet gun, resulting in crushing injuries. The employee sustained an amputation of the thumb without bone loss. The machine was locked out/tagged out at the time.

Aluminum Dynamics Construction Entrance

An employee was operating a gasoline-powered pump to remove water from the ground floor sump of a storage building. The pump became blocked and overheated. The employee was removing the blockage when he was sprayed with hot mud and steam, resulting in first- and second-degree burns to his right hand and left wrist, as well as a third-degree burn to the underside of the left wrist.

Uni-Cast, LLC

An employee was working at an oven in a foundry. When he closed the oven, its door closed on his left index finger. The finger was amputated.

MAGNITUDE 7 METALS LLC

An employee was pinned between port blocks and a forklift, resulting in fractures to the right tibia and fibula.

MAGNITUDE 7 METALS LLC

An employee stepped on the lip of a deck plate and his foot slipped into a pot of ore, resulting in burns to the lower left ankle and foot. The employee was hospitalized.

NATIONAL MILL MAINTENANCE, LLC

An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.

The Goodyear Tire & Rubber Company

On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.

Big River Steel, LLC

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

American Tile & Marble Co., Inc

An employee was helping two other employees to push a pallet of tile on a loading dock. He suffered a broken fibula and was hospitalized.

Johnson Industrial Coatings, LLC.

On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.