Fall on same level, unspecified · Cuts, lacerations
At a glance
Federal OSHA recorded a severe workplace injury
at Reynolds Metal Company, 1333 Hwy 270, MALVERN, ARKANSAS 72104
on — Cuts, lacerations, affecting the scalp.
Final narrative
An employee was on a stand inspecting aluminum rolls from a roller mill by taking sheets out to inspect for quality issues when he fell to the same-level concrete surface and hit his head, requiring staples.
An employee was cutting up blemished rolls of aluminum for re-melting. He was using a pry bar to create gaps in the rolls when his left middle fingertip was amputated in the roll where he was prying the material.
An employee was walking behind the store with another associate to get paperwork from the delivery driver when she fell on the walkway and sustained a leg fracture that required surgery.
An employee was adjusting the forks on a forklift when a fork detached from the forklift. The employee jumped out of the way but fell on the concrete floor. The employee was hospitalized with a broken hip.
An employee was conducting preventative maintenance on an extrusion press and using an impact wrench to remove rivets on the shear cylinder. When the last rivet was removed, the stored energy in the cylinder released and dropped it onto the employee's hand. Their right thumb was caught between the cylinder and the casing of the rivet gun, resulting in crushing injuries. The employee sustained an amputation of the thumb without bone loss. The machine was locked out/tagged out at the time.
An employee was operating a gasoline-powered pump to remove water from the ground floor sump of a storage building. The pump became blocked and overheated. The employee was removing the blockage when he was sprayed with hot mud and steam, resulting in first- and second-degree burns to his right hand and left wrist, as well as a third-degree burn to the underside of the left wrist.
An employee stepped on the lip of a deck plate and his foot slipped into a pot of ore, resulting in burns to the lower left ankle and foot. The employee was hospitalized.
An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.
On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.
An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.
On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.