Caught in running equipment or machinery during maintenance, cleaning · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at ACME Brick Company, 22436 Highway 67 North, MALVERN, ARKANSAS 72104
on — Fractures, affecting the lower leg(s).
Final narrative
An employee was operating a setting machine when a load of green brick became jammed in the machine. The employee turned the safety keys to set the machine to safe mode, removed the key, and attempted to unjam the machine. The machine then cycled with the employee inside, causing two tibia fractures and a puncture wound to the ankle.
HospitalizedLower leg(s)Material and personnel handling machinery, n.e.c.
An employee was operating a transfer car when it stopped moving. He noticed that a brick had fallen and jammed. When he went to remove the brick with a shovel, the car started moving and caught his left foot against the pit's concrete wall. He suffered a fracture and lacerations to the lower left leg.
On July 2, 2025, an employee was walking to a building through a shed used to store dirt and went to climb a 45-inch pile of loose clay material when they tripped and fell forward. The employee sustained a dislocated right ankle, torn ligaments, a fractured tibia, and sprains to the right ankle and leg. The employee was hospitalized.
An employee was packaging brick. A brick broke from the bundle and became lodged between the conveyor rollers. The employee was removing the brick when the bundle of brick shifted forward, catching his left index finger between the bundle and the conveyor roller and resulting in a partial amputation to the fingertip.
An employee was emptying a small hopper into a larger hopper. When they pulled the return latch to return the small hopper to its original position, the employee's finger was caught between the hopper and the latch, resulting in an amputation to the distal phalanx.
An employee was picking up broken bricks from the floor to throw into a hopper. A forklift reversed, and its counterweight struck the employee. The employee suffered a broken left foot, as well as injuries to the leg and ankle, and was hospitalized.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 327120)
An employee was operating a transfer car when it stopped moving. He noticed that a brick had fallen and jammed. When he went to remove the brick with a shovel, the car started moving and caught his left foot against the pit's concrete wall. He suffered a fracture and lacerations to the lower left leg.
On July 2, 2025, an employee was walking to a building through a shed used to store dirt and went to climb a 45-inch pile of loose clay material when they tripped and fell forward. The employee sustained a dislocated right ankle, torn ligaments, a fractured tibia, and sprains to the right ankle and leg. The employee was hospitalized.
An employee was operating a stationary masonry saw, cutting faces from bricks for sample boards. The saw blade lacerated the employee's right forearm and the employee was hospitalized, requiring surgery.
An employee was removing a jammed ceramic tile from the stacker line and broke the jammed tile with another tile. The tile shattered and a sharp piece remained stuck on the belt, lacerating his arm. The employee sustained a severe laceration above the wrist and nerve damage that required surgery.
An employee was removing debris/material from the door of the mixer when their right hand was caught in the auger of the mixer. The employee sustained right index and middle finger amputations from the paddle of the mixer.
An employee was operating an ironworker (steel punching/shearing) machine. A piece of the tooling broke off and struck the employee's neck; a fragment was lodged in his neck. The employee was hospitalized and required surgery.
On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.
An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.
On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.