Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Commonwealth Edison Company, dba ComEd

Direct exposure to electricity, greater than 220 volts · Second degree electrical burns

Federal OSHA recorded a severe workplace injury at Commonwealth Edison Company, dba ComEd, 1505 S 1st Ave., MAYWOOD, ILLINOIS 60153 on — Second degree electrical burns, affecting the multiple body parts, n.e.c..

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An employee was in an underground electrical vault, splicing a damaged electrical cable. A different 12-kilovolt cable (not the one being repaired) had an arc fault. The arc flash caused first-degree burns to the employee's face and second-degree burns to both hands.

Hospitalized Multiple body parts, n.e.c. Electric parts, n.e.c.

COMMONWEALTH EDISON COMPANY dba ComEd

At approximately 6:45 a.m., an employee was hand-operating a gang switch when one of the three legs detached from the switch. The live part contacted the employee's left hand and thigh, causing burns that required hospitalization.

Commonwealth Edison Company dba ComEd

An employee was changing out a meter for a 277-480 volt line that was servicing a fire pump. There was an arc flash and the employee sustained burns to both hands, both arms, and the face.

View Commonwealth Edison Company, dba ComEd's full OSHA safety record →

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

American Electric Power Company

An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.

Cherokee Electric Cooperative

An employee (a lineman) was working to restore power by installing a hand line when he contacted a high-voltage device (7,200 volts), resulting in electrical burns to his upper body and hands.

Centerpoint Energy Houston Electric, LLC

A chain sling failed while a utility pole was being removed. A chain link struck an employee who was operating a front-end loader, puncturing the employee's chest.

Public Service Electric & Gas

An employee was working with an underground crew to troubleshoot a BUD failure. The employee was removing a fuse from the fuse holder when the fuse blew on the riser and an arc flash occurred. The employee was hospitalized with burns to his face, nose, lips, and neck.

Bright Star Solutions, Inc

An employee was connecting two wires when his rubber insulated gloves failed and he suffered an electric shock to his right hand, resulting in an electrical burn.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.