Contact with hot objects or substances · Third or fourth degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at Gates Corporation, 630 US Highway 150 E, GALESBURG, ILLINOIS 61401
on — Third or fourth degree heat (thermal) burns, affecting the forearm(s).
Final narrative
On June 4, 2018, an employee was operating a mill machine when hot rubber stock would not feed into the rollers correctly. He was attempting to push the rubber stock with his gloved hand when the machine pulled the glove from his hand. A piece of hot rubber then flapped onto his left forearm, causing second and third degree burns. He was hospitalized.
Two maintenance technicians were changing out drive belts on the south end of the vulcanizing vessel. To check the proper function of the drive belts, the technicians manually cycled the cars into and then out of the vessel. One technician was manually cycling the vessel back out and the injured technician was inspecting the belts and checking the tension. The injured technician's right index finger was pinched between the belt and the pulley, resulting in an amputation of the distal phalanx.
An employee was cleaning a mandrel shaft with an emery cloth when their glove became caught on the rotating shaft. Their right hand was pulled in with the glove and their thumb was amputated.
On February 20, 2024, at approximately 6:30 a.m., an employee was unjamming rubber that had become stuck in a machine. When the machine started, the flapper moved, striking and compressing the employee. The employee was hospitalized for three fractured ribs, a partially collapsed lung, and a puncture wound in the middle of their back.
An employee was operating a hose/bender machine. He was reaching to adjust a piece of hose and got caught in a pinch point, sustaining an amputation to his finger.
On 8/9/2023, an employee was pressure washing a mandrel shell when the pressurized mixture lacerated their right hand near the thumb. The employee was hospitalized.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 326220)
An employee was preparing to cut rubber stock on a pneumatic cutting machine when their middle and ring fingertips were amputated by the cutting blade.
At about 12:25 a.m. on September 3, 2025, an employee was troubleshooting a malfunction involving a slitter whose arbor was not rotating as expected. The employee was observing the slitter's operations when the arbor completed its cycle and the employee's right index finger was drawn into the slitter's 4-inch, non-rotating cutting blade. The fingertip was amputated.
An employee was operating a rolling rope machine. Tooling fell out of the machine and landed on the employee's foot, breaking bones. The machine was not guarded at the time.
An employee was operating a machine when hot air and water was released. The employee sustained burns to the neck, back, buttocks and leg on the right side.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.