Federal OSHA recorded a severe workplace injury
at DANVILLE METAL STAMPING CO., INC, 400 Eastgate , DANVILLE, ILLINOIS 61834
on — Puncture wounds, except gunshot wounds, affecting the nonclassifiable.
Final narrative
An employee was removing a die from a press. The press activated and a clamp broke apart, ejecting shrapnel that struck the employee. He underwent surgery to remove the metal.
On May 23, 2025, an employee was operating a drill press and repositioning a new part into the fixture. His gloves became entangled with the drill bit, resulting in partial amputations to the middle and ring fingers on his right hand.
An employee was tossing a damaged toilet into a compactor. The toilet bounced off the compactor and lacerated the employee's right wrist, cutting an artery and tendon.
An employee was operating a hydraulic jack to bend a frame when the jack came loose and struck the employee. They were hospitalized for a spleen injury.
A truck had been towed into the shop with a flat tire and a blown airbag. An employee checked the tire for damage and was airing the tire. The employee was installing the valve core when the bead slipped off the rim. Air escaped, and the aluminum wheel struck the employee's head and face. The employee became unresponsive and was bleeding.
On December 14, 2023, at 8:40 p.m., three employees were inspecting milling machines for startup. A few of the sleeves on the mill drum needed to be changed out. The injured employee was trying to input a sleeve on the mill drum using a hammer. The hammer hit the edge of the drum, which caused a metal piece to splinter off and strike the employee's cheek just below the left eye. The metal splinter embedded in the back of their eye socket, resulting in pain, swelling, and bleeding that required hospitalization.
An employee was pushing a line of carts into a vestibule when the door cable snapped and struck his right ankle. The employee suffered a fracture that required surgery and hospitalization.
More severe injuries in this industry (NAICS 336412)
An employee was washing an aircraft from a scissor lift when they fell to the floor. The employee sustained a back injury and lacerations to their head and neck.
An employee was troubleshooting a garage door. The door was in its closed position, but still had about an inch of travel when the manual release was triggered. Their right ring finger pad (distal phalanx) was pinched between a belt and pulley. The employee required medical amputation of the finger pad without loss of bone.
An employee was running a high-pressure water cabinet waterblast unit. When the employee released the wand, it propelled itself out of the blast cabinet. The wand whipped around and the high-pressure water stream lacerated the employee's upper right arm.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.