ABB Inc.

On April 30, 2025, a field service engineer was working on robots in a cell when the line faulted. The engineer went to unjam the line and the machine caused an amputation to their left index fingertip (about 3/4" total from the fingertip). The machine was not locked out/tagged out at the time.

An employee was driving a reach truck when it struck another reach truck that was backing away from a loading dock. The second truck came into contact with the employee's left leg through the open entrance of their own truck. The employee suffered a broken left femur and was hospitalized, requiring surgery.

An employee was performing maintenance on a stamping die and lowering the stripper plate back onto the die using a pendant on a hoist. The employee sustained a left hand fingertip amputation.

An employee was feeding slit coil into the press. As the employee cleared a jam, their gloves got caught in the material feeder resulting in a fingertip amputation.

An employee was cutting bar stock with an automated saw. The pneumatic clamp crushed her left ring finger at the nailbed. The fingertip was medically amputated at the first knuckle.

An employee was preparing a tank car for loading while chipping away solidified product in the manway opening of the tank car. A pressure noise within the tank car startled the employee, causing him to stumble backward and fall approximately 10 feet over the guard railing at the chemical loading rack to the ground. The employee suffered fractured vertebrae, a fractured right wrist and ankle, and a dislocated jaw.

An employee was installing an electrical tray remover from a ladder. As he was descending, his missed a step and fell 6-7 feet to the floor. The employee suffered a head injury.

Two employees were installing spray foam insulation in the attic of a new residential construction. The injured employee fell 8 feet from an A-frame ladder to the floor. The employee suffered lacerations, abrasions, and a head injury.

An employee was on a raised platform attaching wires to electrical boxes. The employee fell approximately 8 feet to the floor below and struck an exit sign on the way down, resulting in an injury to his face.

An employee was in a forklift man basket fixing a garage door opener when they fell approximately 8 feet to the concrete ground below. The employee suffered head and back injuries as well as kidney bruising.

On August 25, 2025, an employee was cleaning a tablet press machine. The employee's right hand was near the point of operation when the machine cycled, resulting in an amputation to the tip of their right thumb.

An employee entered the back of a CNC laser machine and was caught by the CNC laser head, resulting in lacerations to their left thigh and ankle as well as the back of their head. The machine was not locked out/tagged out at the time.

An employee was descending a scaffold ladder when they fell onto a step ladder and then onto the floor. The employee sustained fractures to their L1, L2, and L3 vertebrae.

An employee was walking and stepped over a 16.72-inch wall when their boot contacted the top of the wall, causing them to fall forward and strike the concrete floor with the left side of their body. The employee sustained fractures to four of their left ribs.

An employee was cutting a piece of 0.5-inch nylon tubing with a wire track cutter and amputated the tip of her right thumb below the thumbnail.

An employee was checking a pole-type transformer tank for leaks. A hydraulic clamping device was lowered onto his right thumb and crushed it against the sharp edge of the bottom of the tank. He suffered a partial transphalangeal amputation to the thumb.

The injured employee was standing behind a table. She jumped out to scare another employee, but tripped and fell on the tile floor, injuring her right ankle/foot. She was hospitalized with a dislocated ankle that required surgery.

An employee was going into a trailer to mark product for shipment and the trailer pulled away from the dock. The employee fell out of the trailer, contacted the dock plate, and then fell to the ground. The employee was hospitalized with a punctured lung, fractured ribs, and contusions.

An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.

An employee was operating a gas tugger to lift metal sheeting. His left hand was pulled into the pulley, which crushed his left thumb, resulting in avulsions and other tissue damage. He was hospitalized and required surgery.