Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

AMERICAN ALUMINUM EXTRUSION

Direct exposure to electricity, greater than 220 volts · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at AMERICAN ALUMINUM EXTRUSION, 5253 McCurry Rd, ROSCOE, ILLINOIS 61073 on — Electrical burns, unspecified, affecting the nonclassifiable.

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An employee was using a hammer drill to drill a hole in a concrete floor when he struck a 480-volt electrical line. He suffered burns and bodily injuries in the resulting blast.

Hospitalized Nonclassifiable Electrical wiring-building

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

TABER EXTRUSIONS, LLC

An employee's left arm was caught in the fingers or jaws of the head stretcher machine, resulting in a laceration. The employee was hospitalized.

TABER EXTRUSIONS, LLC

An employee was performing regular duties in the cast house and sustained heat exhaustion.

Penn Aluminum International LLC

At 7:01 p.m. on June 16, 2025, two employees were pushing a saw horse with a bundle of aluminum on it when it flipped over onto the injured employee. The employee was hospitalized with a broken leg and required surgery.

Kosei St. Mary's Corporation

On June 4, 2025, at approximately 1:00 AM, an employee was working when they experienced cramping and were hospitalized with a heat illness.

Hydro Extrusion USA LLC

An employee was performing maintenance on a press puller and aligning the puller when it fell. The puller electrical panel struck their left upper back, resulting in fractures to their T12 and L1 vertebrae. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.