Green Plains Inc.

An employee was checking a conveyor through an inspection port. The employee's left hand was caught in the inspection port and lacerated, on the top and bottom, by the paddles on the auger. The employee was hospitalized and had surgery.

An employee was injured while unloading a grain truck delivering corn to the facility. The employee slipped on loose grain and fell backwards. His left foot made contact with an unguarded belt conveyor resulting in a broken ankle that required surgery to repair.

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

An employee was backing up a forklift when the frame of the forklift clipped the wall. The employee's right little finger was pinched between the wall and the forklift, resulting in amputation.

An employee was removing contaminants from a low point drain on an ammonia line through a hose and into a container of water. A release of pressure from the end of the hose exposed the employee to anhydrous ammonia, resulting in chemical burns to his face, arm, and chest as well as ammonia inhalation. He was hospitalized.

An employee was priming a cook pump and sustained burns from contact with hot water (140-200 degrees F).

At about 7:00 a.m. on February 11, 2025, an employee was troubleshooting a system that had failed to start. Suspecting a tripped breaker and intending to test the system's motor leads, he hooked up an insulation resistance tester. The side of the breaker the tester was hooked up to was still energized, resulting in an arc flash. The employee was hospitalized with second-degree burns to his face and right arm.

An employee was preparing hopper rail cars for loading. The employee fell from the platform used to access the rail car lids, landing in an empty hopper and suffering broken ribs.

An employee was stacking concrete blocks for a concrete bunker. As a block was swinging into place, the employee's left leg was pinched between two blocks, resulting in injuries to his left heel and lower leg.

An employee was climbing a ladder to inspect a vent in a restaurant dining area. The ladder slid out on the floor and the employee fell approximately 12 feet onto the ladder and the floor. He was hospitalized with a dislocated shoulder and a back injury.

An employee was rappelling down a tree. When he was most of the way down, he fell on the ground and suffered a broken pelvis.

An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.

An employee was cleaning out corn from a grain bin. The sweep auger in the bin was activated and caught his trouser leg. His leg was pulled into the auger, which injured his calf and caused leg fractures and lacerations.