Exposure to environmental heat · Effects of heat and light, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Waupaca Foundry Inc., 18986 Route 287, TIOGA, PENNSYLVANIA 16946
on — Effects of heat and light, unspecified, affecting the bODY SYSTEMS.
Final narrative
While working a 12-hour shift as a laborer and forklift driver in a molding department, an employee suffered heat-related illness and was hospitalized.
On March 14, 2025, in the top pick and sort area of the finishing department, an employee was sorting castings on an elevated work platform. They were working with a casting or piece of gating when their right little finger got pinched between the actuator plow and the casting or gating. The employee's fingertip was amputated.
An employee was moving a part from a shaker table to a grinder when their left ring finger was caught between the part and the rotating grinder wheel resulting in amputation of the finger.
An employee was removing slag from the walls of a receiver with a chipping hammer. The employee was caught between a hot metal carrier ladle and chisel bits and suffered a crushing injury to the torso that resulted in a lacerated liver. The employee was hospitalized.
An employee was cleaning out a broaching machine at the end of a shift. The machine actuated, causing amputations to the employee's index finger (to the first knuckle) and ring finger (just above the second knuckle).
On November 17, 2020, an employee was flipping the gating tree and pour cup on the line when the pour cup fell backward and crushed her left index finger on the shaker table resulting in a partial amputation.
An employee was performing finishing work on a residential driveway when they began to experience body cramps and were hospitalized for heat stress and dehydration.
An agent was participating in SWAT team selection and was performing various physical fitness skills including running and exercise intervals. The agent experienced dehydration and a muscular injury that required hospitalization.
On September 26, 2023, an employee was delivering packages when he began to feel ill with a pain in his side. He was hospitalized for heat exhaustion and dehydration.
More severe injuries in this industry (NAICS 331511)
An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.
An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.
An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.
An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.
An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.
An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.
An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.
An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.
An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.