Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Premier Aluminum

Exposure to environmental heat · Effects of heat and light, n.e.c.

Federal OSHA recorded a severe workplace injury at Premier Aluminum, 3633 S Memorial Dr, RACINE, WISCONSIN 53403 on — Effects of heat and light, n.e.c., affecting the bODY SYSTEMS.

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While working in the foundry, an employee became light-headed and nauseated. The employee was hospitalized for dehydration.

Hospitalized BODY SYSTEMS Heat-environmental

Great Northwest Concrete

An employee was performing finishing work on a residential driveway when they began to experience body cramps and were hospitalized for heat stress and dehydration.

Lady Moon Farms, Inc.

An employee was staking tomato plants on a farm. The employee began to feel sick and collapsed, suffering from dehydration and heat shock.

Federal Bureau of Investigation

An agent was participating in SWAT team selection and was performing various physical fitness skills including running and exercise intervals. The agent experienced dehydration and a muscular injury that required hospitalization.

Hi-Tech Roofing & Sheetmetal, Inc.

An employee was traveling back from work when they became ill and experienced dizziness due to heat exhaustion.

2911 Logistics

On September 26, 2023, an employee was delivering packages when he began to feel ill with a pain in his side. He was hospitalized for heat exhaustion and dehydration.

K&H Precision Products, Inc.

An employee was working on a control panel for an electric furnace when he sustained an electric shock. The employee was hospitalized.

Advance Die Cast

An employee was trimming manufactured parts using a two-hand control, C-frame trim press. They were manipulating parts in the machine when their hand contacted the controls that energized the machine. The employee sustained amputations to their left index finger and left thumb.

G&M Die Casting Company., Inc.

Two employees were operating an aluminum die casting machine when a piston that pushed molten aluminum into the mold stopped dispensing aluminum correctly. After they had spent several hours fixing the issue, the machine cycled and the die closed on one employee's right hand. The employee suffered amputations to the index fingertip and the thumb at the knuckle.

Alcast, LLC dba Alcast Company

An employee was operating a mold machine when a pouring ladle that was coated with a water-based paste was submerged in molten aluminum. The moisture caused an explosion, resulting in severe burns over his body.

Aluminum Castings Company

On September 10, 2024, at approximately 5:55 AM, an employee suffered burns to his right hand as he was removing a ladle from a furnace and the cup made contact with the side of the furnace, splashing molten aluminum into his glove. The employee was hospitalized with burns to his right hand.

RG Professional Carpenter, Inc.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

General Thermodynamics, Inc.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Asher Enterprises, Inc.

An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.

Consolidated Electrical Distributors Inc.

An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.