Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

SSAB Alabama, Inc.

Other fall to lower level 6 to 10 feet · Cuts, lacerations

Federal OSHA recorded a severe workplace injury at SSAB Alabama, Inc., 12400 Highway 43 North, AXIS, ALABAMA 36505 on — Cuts, lacerations, affecting the head, unspecified.

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An employee was using a wrench to loosen a nut to adjust the vibrating conveyor system of the alloy system hopper. The wrench came off the bolt and the employee fell 6-feet 10-inches. The employee struck their head and sustained lacerations requiring fifteen staples and hospitalization.

Hospitalized Head, unspecified Nonclassifiable

SSAB Alabama Inc.

An employee was lancing the slide gate on a drained ladle. The employee pulled the trigger while trying to remove the second pipe and some oxygen flowed out of the line and saturated his uniform. The employee was on the third lance pipe when slag and sparks flew in his direction causing his flame resistant uniform to ignite. The employee sustained third-degree burns to his legs.

SSAB Alabama, Inc.

An employee was working in an area where melted steel was being transported in a ladle. The metal burned through the ladle and production halted. When the employee stepped into a patch of dirt, hot debris particles flew between his fire safety boot and his pants, causing third-degree burns on his left leg and foot. He was hospitalized.

SSAB Alabama, Inc.

An employee was bending lance pipes when he slipped and struck the edge of a pallet carrier. He suffered facial injuries.

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Petroleum Service Corporation

An employee was preparing a tank car for loading while chipping away solidified product in the manway opening of the tank car. A pressure noise within the tank car startled the employee, causing him to stumble backward and fall approximately 10 feet over the guard railing at the chemical loading rack to the ground. The employee suffered fractured vertebrae, a fractured right wrist and ankle, and a dislocated jaw.

Absolics Inc.

An employee was installing an electrical tray remover from a ladder. As he was descending, his missed a step and fell 6-7 feet to the floor. The employee suffered a head injury.

American Residential Products, Inc.

Two employees were installing spray foam insulation in the attic of a new residential construction. The injured employee fell 8 feet from an A-frame ladder to the floor. The employee suffered lacerations, abrasions, and a head injury.

Berkheimer Maintenance

An employee was on a raised platform attaching wires to electrical boxes. The employee fell approximately 8 feet to the floor below and struck an exit sign on the way down, resulting in an injury to his face.

High-Tec Industrial Services, Inc.

An employee was in a forklift man basket fixing a garage door opener when they fell approximately 8 feet to the concrete ground below. The employee suffered head and back injuries as well as kidney bruising.

Floworks International LLC

An employee fell while entering the building. The employee was hospitalized with a fractured ankle and required surgery.

Big River Steel, LLC

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

Keystone Consolidated Industries, Inc.

An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.

Commercial Metals Company

A rolling mill was shut down due to a cobble between two mill stands. The injured employee was cleaning the cobble from the delivery side of stand A, while another employee went to the control panel to move stand B and stand A moved instead. The injured employee's right thumb got caught between the delivery guide of stand A and the looper trough. The tip of his thumb required surgical amputation to the bone to allow for stitches.

Metalcraft of Mayville, Inc.

An employee was helping another employee load stock material onto a press brake when the stock slipped. The injured employee's right index finger was caught between the press brake die and the stock, resulting in amputation at the first knuckle.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.