Ignition of clothing · Thermal burns third degree or higher
At a glance
Federal OSHA recorded a severe workplace injury
at SSAB Alabama Inc., 12400 Highway 43 North, AXIS, ALABAMA 36505
on — Thermal burns third degree or higher, affecting the Leg(s) unspecified.
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Final narrative
An employee was lancing the slide gate on a drained ladle. The employee pulled the trigger while trying to remove the second pipe and some oxygen flowed out of the line and saturated his uniform. The employee was on the third lance pipe when slag and sparks flew in his direction causing his flame resistant uniform to ignite. The employee sustained third-degree burns to his legs.
An employee was working in an area where melted steel was being transported in a ladle. The metal burned through the ladle and production halted. When the employee stepped into a patch of dirt, hot debris particles flew between his fire safety boot and his pants, causing third-degree burns on his left leg and foot. He was hospitalized.
An employee was using a wrench to loosen a nut to adjust the vibrating conveyor system of the alloy system hopper. The wrench came off the bolt and the employee fell 6-feet 10-inches. The employee struck their head and sustained lacerations requiring fifteen staples and hospitalization.
After repairing a piece of industrial equipment, an employee had brake-cleaning liquid on his gloves. A lighter ignited the liquid, and the employee's hands were severely burned.
An employee was cleaning a seam with weather membrane cleaner. The cleaner soaked into the employee's gloves, and they caught fire when a cigarette was lit. The employee suffered first- and second-degree burns to both hands and was hospitalized.
The injured employee had been working with xylene in a paint booth and exited the paint booth for a smoke break. The employee dropped his lighter, causing his clothing to catch fire, possibly from xylene vapors. The employee sustained burns from their chest down to their thighs and was hospitalized.
An employee was charging the furnace when a spark from the furnace ignited and struck the employee's undershirt. The employee sustained burns to their lower back, hands, and front abdomen.
More severe injuries in this industry (NAICS 331110)
An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.
An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.
A rolling mill was shut down due to a cobble between two mill stands. The injured employee was cleaning the cobble from the delivery side of stand A, while another employee went to the control panel to move stand B and stand A moved instead. The injured employee's right thumb got caught between the delivery guide of stand A and the looper trough. The tip of his thumb required surgical amputation to the bone to allow for stitches.
An employee was helping another employee load stock material onto a press brake when the stock slipped. The injured employee's right index finger was caught between the press brake die and the stock, resulting in amputation at the first knuckle.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.
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