105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

ALU-BRA FOUNDRY, INC.

Contact with hot objects or substances · Second degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at ALU-BRA FOUNDRY, INC., 630 E. GREEN ST., BENSENVILLE, ILLINOIS 60106 on — Second degree heat (thermal) burns, affecting the lower leg(s).

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An employee was working with a metal pot that tipped over. Molten metal spilled out of the pot, contacting the employee's lower left leg. The employee was hospitalized with second degree burns and had surgery.

Hospitalized Lower leg(s) Molten or hot metals, slag

OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

FALCON FOUNDRY CO.

An employee tried to catch a metal casting being laid down with chains by rigging equipment. The casting started to slip in the chains, causing the employee's left middle finger to be pinched by the chains and resulting in an amputation down to the first knuckle.

Mahoney Foundries, Inc.

An employee was on a roof with contractors getting estimates for roof repairs. The employee fell through the roof, struck an air compressor during the fall, and landed on a wooden pallet and the concrete floor approximately 20 feet below. The employee sustained broken vertebrae and a punctured lung.

J. Walter Miller Company

An employee was investigating the chain of a pallet jack that had hung up. The chain pulled tight and amputated the employee's left index fingertip.

Concast Metal Products

On January 31, 2020, an employee was tearing down a die and emptying molten metal from a mold when the molten metal contacted the employee, burning his right leg and ankle. He was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.