Fall through surface or existing opening less than 6 feet · Second degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at Blackhawk Corrugated, 700 Kimberly Drive, CAROL STREAM, ILLINOIS 60188
on — Second degree heat (thermal) burns, affecting the lower extremities, unspecified.
Final narrative
To repair a pump, an employee removed a grate from a 2-foot deep pit containing hot water which drains from a corrugated machine. The employee lost his balance and his left leg entered the water up to the calf. The employee was hospitalized with a second degree burn.
A temporary employee walked across a wooden pallet to retrieve product to stock. When he walked back across the pallet, it broke, causing the employee to fall to the ground and sustain a fractured hip.
On April 10, 2023, at 12:00 PM, an employee was using a broom to clear rock from a building's foundation in preparation for a spray-on vapor barrier. There was a 4-foot deep trench next to the building where the employee was working and the soil at the trench's edge fell away. The employee fell into the trench and was hospitalized for a left pelvis and/or femur fracture.
An employee was walking up a steel staircase to check wiring in the electrical room. The staircase had a top platform with a grate that was sitting across the beams of the platform. The grate had shifted and as the employee stepped on it, it gave way, causing him to fall approximately 3 feet to the ground below. The grate landed on the employee and he was hospitalized for four transverse process fractures in the lower spine.
An employee was stocking the freezer and stepped on a wood pallet. The employee's foot went into the pallet and they sustained a right ankle fracture that required hospitalization and surgery.
More severe injuries in this industry (NAICS 322211)
On October 22, 2025, an employee was working to put a conveyor chain back on the track of a conveyor when their fingers were caught between the chain and the chain track, pulling their right hand into the sprocket. Four fingers were amputated.
An employee was cleaning the headers of the core machine using a hand drill with a brush attachment. His glove was caught on the brush shaft, resulting in amputation of the left middle fingertip.
An employee was operating a winder paper mill machine when their right index finger became caught in the machine. The finger was partially amputated at the first knuckle.
An employee was lubricating a chain and sprocket on a corrugator splicer. He lost his balance, and his right middle finger came into contact with the chain and sprocket. The fingertip was amputated at the nail bed.
An employee was entering a building and reached out to catch a closing door. The door closed on the employee's finger, resulting in the partial amputation of the fingertip and nailbed.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.