Caught in running equipment or machinery during regular operation · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Cerro Wire, LLC, 1099 Thompson RD SE, HARTSELLE, ALABAMA 35640
on — Fractures, affecting the thigh(s).
Final narrative
An employee was running copper wire into a large wooden take-up reel when his right foot and body were caught in the rotating reel. He suffered a broken left femur.
On March 27, 2025, an employee was stringing up a wire drawing machine when his right little finger became caught between the wire and the capstan wheel on the machine, resulting in a fingertip amputation.
An employee was operating a wire welder when the air actuated welder wire holding arm closed and pinched his right index finger, resulting in a fingertip amputation.
An employee was operating a palletizer. While attempting to reposition wire coil from a robotic stacker, the stacker engaged and pinned her against the metal guard opening of the palletizer. She suffered pneumothorax, a pulmonary contusion, and a rib fracture.
An employee was running coils through a sealing machine when the coils stopped going all the way into the sealing area. He was attempting to grab a coil that was not properly in the sealing area when the seal bar came down on his left hand, causing third degree burns.
An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.
An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 331420)
An employee was loading an empty reel on the west reel take-up when they noticed that the wire lying on the east reel take-up had over-accumulated on one side of the reel, making it uneven. The employee stopped the east take-up machine and released tension on the wire to correct the lay. As the employee engaged a mechanical rotation function to take up the wire slack, their right little finger was crushed between two separate wire strands on the reel under tension, resulting in a fingertip amputation. The machine was guarded at the time of the incident.
An employee was operating an overhead crane to transport a bundle of copper tubing. He went to lower the load as he was approaching a rack, but the suspended bundle of tubing suddenly jerked in the other direction. The bundle struck a nearby tool cabinet, and the cabinet tipped over. The employee went to prevent it from falling. However, the cabinet still fell over, striking his right arm and briefly pinning it against another object. The employee suffered a fractured right forearm that required hospitalization.
An employee was working to manually clear copper tubes from the turnover rack due to a faulty sensor. As he used his right hand to remove a finished tube from the turnover rack, another tube pushed through the feed line and struck his gloved right ring fingertip. The sharp edge of the copper tube caused a soft tissue amputation to the bottom side of the fingertip.
An employee was cleaning slag from a casting mold at a furnace. The molten copper dropped out of the mold too quickly, reacted with the mold cooling water, and blew out. The molten metal struck his right foot, hand, and torso, causing first-, second-, and third-degree burns.
An employee was working with a drill press when his right glove was caught and pulled into the drill bit. The employee's little fingertip was partially amputated.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.