Caught, entangled in running powered equipment normal operation · Amputations, avulsions, enucleations unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Encore Wire Corporation, 1329 Millwood Road, MCKINNEY, TEXAS 75069
on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).
Final narrative
An employee was loading an empty reel on the west reel take-up when they noticed that the wire lying on the east reel take-up had over-accumulated on one side of the reel, making it uneven. The employee stopped the east take-up machine and released tension on the wire to correct the lay. As the employee engaged a mechanical rotation function to take up the wire slack, their right little finger was crushed between two separate wire strands on the reel under tension, resulting in a fingertip amputation. The machine was guarded at the time of the incident.
Amputation Finger or thumb tip(s), nail(s) Winders, unwinders
An employee was pushing the tail of a wire into a reel drum when they were caught in the machine. The employee sustained a fracture and laceration to the right arm.
Two employees were pushing a lawn mower into a utility truck. The injured employee placed their hand at the left side of the lawn mower deck when they were struck by a blade. The employee's left middle and ring finger were lacerated.
An employee was changing a spool on a machine. While the employee was lining the adjustable drive rod up with the drive rod hole in the reel, and closing the pintles into the reel's arbor hole, the employee's right little finger was pinched between the collar of the pintle and the arbor hole. The employee suffered a partial amputation (without bone loss) to the finger.
An employee was driving a forklift when it collided with a steel storage rack system. His right hand was pinned between the shelves and the forklift's overhead guard, and he suffered fingertip amputations.
An employee was removing a motor. The motor fell suddenly, swung sideways on wires it was connected to, and struck the employee's head. The employee suffered a head laceration and a concussion.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was working on a production line. The employee went to retrieve parts that came out of the parts holder, and their left hand became caught between a chain and a sprocket. Three fingers on the hand were amputated.
An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.
An employee was operating a pad printer. The employee's finger was caught in the printer and they suffered a fingertip amputation. The part of the printer that caught the employee's finger was unguarded at the time.
More severe injuries in this industry (NAICS 331420)
An employee was operating an overhead crane to transport a bundle of copper tubing. He went to lower the load as he was approaching a rack, but the suspended bundle of tubing suddenly jerked in the other direction. The bundle struck a nearby tool cabinet, and the cabinet tipped over. The employee went to prevent it from falling. However, the cabinet still fell over, striking his right arm and briefly pinning it against another object. The employee suffered a fractured right forearm that required hospitalization.
An employee was working to manually clear copper tubes from the turnover rack due to a faulty sensor. As he used his right hand to remove a finished tube from the turnover rack, another tube pushed through the feed line and struck his gloved right ring fingertip. The sharp edge of the copper tube caused a soft tissue amputation to the bottom side of the fingertip.
An employee was cleaning slag from a casting mold at a furnace. The molten copper dropped out of the mold too quickly, reacted with the mold cooling water, and blew out. The molten metal struck his right foot, hand, and torso, causing first-, second-, and third-degree burns.
An employee was working with a drill press when his right glove was caught and pulled into the drill bit. The employee's little fingertip was partially amputated.
An employee was operating equipment to cut a copper pipe (20 feet in length, 2 inches in diameter) when a jam occurred between the revolver assembly and the pinch roller assembly. He assessed the jam and determined that the copper pipe needed to be cut using a battery-powered reciprocating saw. He made two cuts on the pipe with the reciprocating saw. When the second cut was finished, kinetic energy stored within the pipe due to the jam released, and the pipe struck the employee's left hand. The employee's index fingertip was partially amputated before the first knuckle without bone loss.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.