105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

CITGO PETROLEUM CORPORATION

Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified

Federal OSHA recorded a severe workplace injury at CITGO PETROLEUM CORPORATION, 135TH AND NEW AVENUE, LEMONT, ILLINOIS 60439 on — Chemical burns and corrosions, unspecified, affecting the multiple body parts, n.e.c..

An employee was opening a hatch to check liquid sulfur draining into a pit. The liquid sulfur splashed onto the employee's hand and face, causing chemical burns.

Hospitalized Multiple body parts, n.e.c. Sulfur and sulfur compounds, n.e.c

CITGO PETROLEUM CORPORATION

An employee was separating a valve stem from an actuator stem by removing two-piece split nuts that hold it together. The actuator shaft shifted, causing the top half of the split nut to impact and pinch the employee's right thumb against the frame. The employee was hospitalized.

CITGO Petroleum Corporation

An employee was performing loading operations on a tanker truck when they fell 11 feet and 2 inches from the truck to the ground between the caged gangway access and the truck, resulting in fractures to the left wrist, orbital cheek bone, and pelvis.

CITGO PETROLEUM CORPORATION

An employee was working in an area with an open-ended line when hot steam/water splashed on his back.

CITGO Petroleum Corporation

An employee was cutting the coke or removing the coke from the drum to the loading area. Steam was released during the coke cutting process and the employee suffered burns to the neck/jawline and hand/wrist areas.

CITGO PETROLEUM CORPORATION

An employee was checking a collection box and lost his balance as he stood up. As he attempted to jump the front of the collection box ditch, the impact of the landing fractured his lower left leg.

View CITGO PETROLEUM CORPORATION's full OSHA safety record →

INDUSTRIAL CHEMICALS, INC. (ALABAMA)

On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.

JOST CHEMICAL COMPANY, INC.

An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.

Thalle Construction Company Inc

An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.

Quantix SCS

An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.

Jones Dairy Farm

An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.

poet bio refining of macon

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

CITGO Petroleum Corp Lemont Refinery

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

NuGen Energy, LLC

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

Bechtel Energy Headquarters

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.