105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

PACKAGING CORPORATION OF AMERICA

Direct exposure to electricity, unspecified · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at PACKAGING CORPORATION OF AMERICA, 4585 Industrial Road, JACKSON, ALABAMA 36545 on — Electrical burns, unspecified, affecting the multiple body parts, n.e.c..

An employee was checking the voltage on the power source to a chipper motor. The meter blew up, causing an arc flash that burned the employee's neck, face, and hands.

Hospitalized Multiple body parts, n.e.c. Electric parts, unspecified

Packaging Corporation of America

An employee was picking up cardboard debris from the floor below the cardboard recycle conveyor. One of the cardboard bales weighing approximately 1200 pounds fell from the conveyor and struck the employee, resulting in bilateral rib fractures, fractured vertebrae, and a laceration.

PACKAGING CORPORATION OF AMERICA

An employee was closing a sulfuric acid line when sulfuric acid was released into the atmosphere and sprayed on their face, forearms, hip, back, and chest resulting in chemical burns.

Packaging Corporation of America

On January 12, 2024, an employee was splicing a new roll of paper into a preconditioner on a corrugated line when the paper broke and the their right hand was caught in a nip point, resulting in a burn to their hand and a fractured wrist.

Packaging Corporation of America

On October 20, 2023, an employee was clearing a jam when their hand contacted the labeler machine's infeed rollers causing amputations to multiple fingers.

Packaging Corporation of America

An employee was holding a single sheet down to gap the feed gate while the machine was running. When the roll grabbed the sheet, it pulled the employee's finger into the roll, resulting in amputation of the left little fingertip.

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Bob Woodall Air Care Systems, Inc.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

Amentum Spaceport LLC

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

Marsh Bellofram Corporation

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

Heart Utilities of Jacksonville, Inc.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

Duke Energy Florida, LLC

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

Sustainable Corrugated

On October 22, 2025, an employee was working to put a conveyor chain back on the track of a conveyor when their fingers were caught between the chain and the chain track, pulling their right hand into the sprocket. Four fingers were amputated.

Honey Cell Inc. Midwest

An employee was cleaning the headers of the core machine using a hand drill with a brush attachment. His glove was caught on the brush shaft, resulting in amputation of the left middle fingertip.

Hood Container Corporation

An employee was operating a winder paper mill machine when their right index finger became caught in the machine. The finger was partially amputated at the first knuckle.

GEORGIA PACIFIC CORRUGATED LLC

An employee was lubricating a chain and sprocket on a corrugator splicer. He lost his balance, and his right middle finger came into contact with the chain and sprocket. The fingertip was amputated at the nail bed.

Ifco

An employee was entering a building and reached out to catch a closing door. The door closed on the employee's finger, resulting in the partial amputation of the fingertip and nailbed.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.