105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Renewable Energy Group, Inc.

Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified

Federal OSHA recorded a severe workplace injury at Renewable Energy Group, Inc., 614 E Shipyard Rd, SENECA, ILLINOIS 61360 on — Chemical burns and corrosions, unspecified, affecting the multiple body parts, n.e.c..

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An employee was operating a caustic flush and adding potassium hydroxide to water when the solution splashed him, causing chemical burns to his arm, face, and head. He was hospitalized.

Hospitalized Multiple body parts, n.e.c. Sodium and potassium hydroxide, potassium carbonate

Renewable Energy Group, Inc.

Two employees were hospitalized due to a fire at the manufacturing facility. They suffered first and second degree burns on the neck, back, and hands.

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INDUSTRIAL CHEMICALS, INC. (ALABAMA)

On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.

JOST CHEMICAL COMPANY, INC.

An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.

Thalle Construction Company Inc

An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.

Quantix SCS

An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.

Jones Dairy Farm

An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.

Alabama Power Company

Employees were pulling three-phase power lines to a power pole. An employee's hand was caught between a pulley and a rope, resulting in amputation of the employee's index, middle, and ring fingertips.

Public Service Company of Colorado

An employee was cutting through two secondary wires with a battery-powered cutting tool. The wires were energized at 120/240 volts; when the employee cut through the insulation around a wire, an arc flash burned the employee's left thumb.

GEORGIA POWER COMPANY

An employee had been preparing material for a lineman at a jobsite and was pulling up wire on a hand line. The employee began to feel ill, suffering from heat illness.

Georgia Power

An employee's right hand was broken after being struck by an excavator that was being moved.

JF ELECTRIC, INC.

An employee was tamping at the base of a power pole when they were struck by an extendable hot arm that was dropped from an aerial bucket. The employee sustained two broken ribs on the right side, and a pneumothorax on the right side.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.