Compressed or pinched by shifting objects or equipment · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Lightning Systems, Inc., 815 14th Stret SW SuiteA100, LOVELAND, COLORADO 80537
on — Amputations, affecting the fingertip(s).
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Final narrative
A vehicle battery frame was being held by a scissor lift on one end while two other employees at the other end pushed the battery (weighing about 650 pounds) into position to be attached to the frame. One employee's left ring finger was caught and crushed between the frame and the battery. The employee's fingertip was amputated.
An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.
An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.
An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.
During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.
An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.
More severe injuries in this industry (NAICS 336320)
An employee was retrieving empty plastic totes from a material storage area. The totes weighed 7.5 pounds and measured 15 inches in width, 24 inches in length, and 7 inches in height. The employee tripped over conveyor rails and fell on his left side onto the concrete floor, resulting in hospitalization with a ruptured quadricep tendon in his right knee.
At 11:50 a.m. on June 17, 2025, an employee was working on a 60-amp battery. As he was removing nuts with a wrench, there was an arc flash. The wrench welded itself to the terminals, and the employee suffered second-degree burns along the left palm, thumb, and index finger, as well as a burn on his right middle finger.
An employee was loading an automobile door from a cart. A second door was dropped and landed on his left heel, lacerating his foot and ankle. The employee was hospitalized.
On July 18, 2024, at 1:09 a.m. in the receiving dock area an employee was pushing a trash can toward the compactor as a forklift was operating in reverse. The forklift struck the employee's left foot causing three toe fractures, including an open fracture of the big toe. The injured employee was hospitalized.
An employee was clearing a jam on a line when his glove and hand became caught between a roller and conveyor. The employee sustained multiple lacerations.
An employee was delivering materials. He was doing his pre-delivery inspection on the roof of the jobsite (a warehouse) when he fell through a plexiglass skylight. He landed on his feet on the concrete floor 14 feet below. The employee sustained fractures to his spine, left ulnar/radius, and right heel. The employee required surgery.
An employee was removing packaging from a roll of printing substrate. The blade of their utility knife got stuck. The employee used both hands to free the knife and the blade partially amputated their left little fingertip.
A concrete batch plant operator was assisting with clearing spoil piles using a skid steer. The skid steer backed into a stationary screen plant. The employee's left little finger was crushed between the controls of the skid steer and the screen plant, resulting in a fracture and laceration. The employee's finger was surgically amputated.
An employee was standing on an extension ladder, using a torquing tool to remove bolts that secured blades to a rotor. When the torquing tool activated, its reaction arm came around and pinched the employee's right middle finger against a lifting eye. His fingertip was amputated.