105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

WernerCo

Direct exposure to electricity, unspecified · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at WernerCo, 420 E. Terra Cotta Ave, CRYSTAL LAKE, ILLINOIS 60014 on — Electrical burns, unspecified, affecting the hand(s) and arm(s), n.e.c..

Electricians had just finished connecting two portable AC units to a subpanel outside a main panel. They put the fuses back on, and one of them was about to close the electrical panel when an arc flash burned his left hand and forearm.

Hospitalized Hand(s) and arm(s), n.e.c. Switchboards, switches, fuses

Bob Woodall Air Care Systems, Inc.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

Amentum Spaceport LLC

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

Marsh Bellofram Corporation

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

Heart Utilities of Jacksonville, Inc.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

Duke Energy Florida, LLC

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

North American Filtration

An employee was pushing metal sheets through a plate roller when the roller caught his gloves and his hands were pulled into the roller. The employee was hospitalized and required surgical amputation of two fingers on his left hand and surgery on two fingers on his right hand.

DRT Manufacturing Co.

An employee was prepping a dip pot for cleanout. He was moving a utility cart into position. While moving the dip pot onto the cart, hot weatherstripping product spilled out of the pot and onto the employee's hand. The employee sustained burns to his left hand and wrist requiring hospitalization.

Klapperich Tool Inc

An employee was operating a bandsaw to cut a metal tub when the saw blade amputated his left little fingertip.

TNT Industries Inc

An employee was forming a part to put in the bin when her hand became caught in the die of the press. Two fingers were crushed. The employee sustained amputations of their right index and middle fingers at the joint closest to the fingertips.

JV Manufacturing, Inc.

An employee was cleaning up a paint gun when they drank paint thinner from a water bottle. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.