105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

STEPAN COMPANY

Fall on same level, unspecified · Soreness, pain, hurt-nonspecified injury

Federal OSHA recorded a severe workplace injury at STEPAN COMPANY, 22500 WEST MILLSDALE ROAD, ELWOOD, ILLINOIS 60421 on — Soreness, pain, hurt-nonspecified injury, affecting the elbow(s) and arms(s).

An employee was walking down a paved road when they fell and landed on their right arm/elbow.

Hospitalized Elbow(s) and arms(s) Street, road, driveway, unspecified

STEPAN COMPANY

An employee was wearing full PPE while emptying a 55-gallon drum of phosphorus pentoxide and fainted, collapsing and striking their head against the ground. The employee was hospitalized and it is likely that heat caused by wearing full body PPE contributed to fainting.

Stepan Company

An employee was transporting drums of finished polyester resin to a reactor for rework. When he removed the bung on one of the drums, the polyester resin splashed his face, causing a chemical burn.

STEPAN COMPANY

An employee was blowing down a mist eliminator when the side glass broke and sprayed sulfuric acid onto the employee's face and right ear, causing acid burns that required hospitalization.

View STEPAN COMPANY's full OSHA safety record →

PetSmart

An employee was walking behind the store with another associate to get paperwork from the delivery driver when she fell on the walkway and sustained a leg fracture that required surgery.

Vail Resorts

An employee fell while giving a skiing lesson and sustained a broken leg.

R B Machine, Inc.

An employee was adjusting the forks on a forklift when a fork detached from the forklift. The employee jumped out of the way but fell on the concrete floor. The employee was hospitalized with a broken hip.

Energy Transfer Partners

An employee attempted to open a door while carrying packages when they fell and suffered a fractured left hip.

New York Life Insurance Company

An employee was playing kickball as part of a team building activity when they fell and suffered a dislocated left foot.

HEXPOL Compounding PC, Inc.

Two employees were lifting a roll of steel poly bar (50 inches and approximately 150 pounds) from ground level to a height of 4 feet at the 66-inch rubber calendar. One employee dropped the roll, resulting in the poly bar contacting the injured employee's right knee. The employee was hospitalized with fractured right patella.

Lyondellbasell

Employees were loading a 295-pound transformer onto a pickup truck using a forklift. The injured employee was acting as the spotter. The transformer hit the tailgate of the pickup truck and the spotter's right hand was struck by the transformer, resulting in amputation of the ring fingertip.

STEPAN COMPANY

An employee was wearing full PPE while emptying a 55-gallon drum of phosphorus pentoxide and fainted, collapsing and striking their head against the ground. The employee was hospitalized and it is likely that heat caused by wearing full body PPE contributed to fainting.

BASF Corporation

An employee was troubleshooting a plug in the super-absorbent polymer line. The employee opened an inspection port and their right hand was caught in a rotary valve, resulting in the amputation of four fingers between the knuckle and the first joint.

Galata Chemicals LLC

An employee was conducting a quality control measure by taking a chemical sample for lab analysis. When the employee was opening the sample point, it broke off and crude 2-Ethylhexyl thioglycolate (EHTG) shot out at 265 degrees, and it covered the employee's legs and right arm and splashed the right side of their face. The employee was hospitalized with first- and second-degree burns to their right thigh, lower right knee, inner left thigh, and upper left forearm.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.