105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Northstar Energy Solutions LLC

Direct exposure to electricity, greater than 220 volts · Second degree electrical burns

Federal OSHA recorded a severe workplace injury at Northstar Energy Solutions LLC, 14011 Owen Tech Blvd., AUSTIN, TEXAS 78728 on — Second degree electrical burns, affecting the hand(s) and arm(s), n.e.c..

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A crew had just installed lightning arresters on a de-energized distribution line. When they energized the line, they realized that one lightning arrester needed adjustment. A lineman went up in a bucket to adjust it. When he tried to loosen its bolts, an arc flash occurred between the bolts and his impact wrench. He suffered second-degree burns to both hands and forearms.

Hospitalized Hand(s) and arm(s), n.e.c. Power lines, transformers, convertors

Northstar Energy Solutions LLC

A crew was changing out a transformer. The transformer had been disconnected from the conductor. When the hardware affixing the transformer to the pole was loosened, the pin insulator on the overhead conductor broke and the conductor contacted the transformer, which then became energized. An employee who was working on the pole suffered burns and was hospitalized.

Northstar Energy Solutions LLC

An employee was working on the ground approximately 15 feet from a transmission structure when a knee joint fell from the transmission structure, hit an adjacent apartment building, and bounced onto the employee, striking him in the hard-hat. The employee was knocked to the ground, striking his face and resulting in an eye socket fracture.

Northstar Energy Solutions LLC

An employee was installing an electrical system neutral when the wire came into contact with the energized side of an insulator, creating an arc flash. The employee received electrical burns to the hands and was hospitalized.

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Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

Smart Building Technologies - A Fidelity Company

An employee was troubleshooting the control setup for a variable air volume box above a ceiling. The employee's hand came into contact with an exposed, energized 277-volt wire that had loosened from its terminal on the box's assembly. He was shocked and fell off a ladder. His left hand passed across the ceiling grid and was lacerated. He also suffered an electrical burn to the right hand and was hospitalized.

Abbott Electric Inc

An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.

Mintcrest Corp

An employee was standing on an A-frame ladder approximately 6 feet above the floor while he attached a suspended light fixture to the ceiling. The employee lost balance, and fell to the tiled floor below, sustaining blunt force trauma to his head.

Cupertino Electric, Inc.

An employee was inspecting the overhead area of a single-person lift and repositioning the lift through a double doorway. As they were transitioning through the doorway, they were caught between the doorframe and the vertical mast of the lift. The employee was hospitalized with injuries to the nose, left maxillary sinus, left orbital bone, and left jaw, with fractures at the maxillary sinus area.

Swedberg Electric, LLC

The injured employee was performing routine maintenance on a fan belt/pulley. The injured employee and another person were moving the pulley back and forth manually to find a bearing issue. The injured employee's left ring finger got caught between the belt and the pulley wheel, resulting in a soft tissue amputation.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.