Federal OSHA recorded a severe workplace injury
at Occidental Chemical Corporation, 6200 S. Ridge Rd, WICHITA, KANSAS 67215
on — Fractures, affecting the thigh(s).
Final narrative
An employee was releasing a company trailer from the company truck by pulling on the fifth wheel release bar when the bar slipped from the release lever, causing the employee to fall backward. The employee suffered a broken femur.
An employee was removing a copper cell when a weld on the copper cell ruptured, spewing molten copper onto the lower half of his body. He suffered third degree burns to the front and back of his body from the waist down.
An employee was climbing a vertical metal ladder. When he stepped over a bar, he hit the back of his head, which caused him to fall backwards 1 to 1.5 feet, landing on the ground. He suffered nerve pain, bilateral arm weakness, and a pinched nerved in his neck.
An employee was pulling on a bale of corrugated cardboard boxes that were on a conveyor. The straps on the bale failed and the employee fell to the floor. The employee was hospitalized and required surgery for a fractured femur and/or hip.
On December 27, 2023, an employee was delivering mail to an apartment complex when their knee gave out and they fell to the ground. The employee was hospitalized with a left tibia fracture.
An employee was walking to the inventory cage when her ankle gave out and she fell to the floor. The employee sustained a femur fracture and was hospitalized.
An employee was dislodging a pallet that was stuck when boxes of product fell onto them, causing them to fall to the ground. The employee suffered a fractured femur.
An employee was applying pressure to a tank car loaded with caustic soda solution for post-load leak testing. He twisted the valve plug to check it for leaks when it broke free, releasing the caustic soda solution through the opening. The employee suffered chemical burns to both eyes and to his respiratory tract.
Employees were setting up an 8-inch sewer PVC pipe line. An employee was removing/rolling a scrap PVC pipe off the conveyor when their little fingertip was crushed between the end of the PVC pipe and the post for the overhead bus stop guard (fixed guard). The employee was hospitalized and required surgery.
An employee was walking by an equipment battery (tank battery) when a leak occurred around a heater that caused a flash fire. He was wearing flame-resistant clothing and sustained burns to his palms and back.
Two employees were removing a recirculation pump from service at an evaporator. They were disconnecting pump flanges and couplings from the motor when boiling water burst out from the system. Both employees sustained second-degree burns to the chest, stomach, and arms.
On December 9, 2024, an employee was cleaning out a mixtruder. While he was retrieving some residual pieces of silicone left inside, its rotating blades caught the fingers of his right hand resulting in amputation of all four fingers. The thumb was left intact.
An employee was working to remove a product blockage from a piece of equipment. The employee was struck by a metal bar near the deck of the pin mixer equipment and sustained blunt force trauma to the torso.
An employee was moving a rack onto a lower conveyor in the south heat treat area when their finger got caught between the part tray and the rollers, resulting in a fingertip fracture and amputation.
An employee was climbing a ladder to get on top of the breakroom. The ladder slipped, causing him to fall to the ground. The employee sustained fractures to his upper back, left foot, and ankle.
Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.
An employee bent over to pick up a rubber mat from the ground. When he grabbed the corner of the mat, a rattlesnake hidden under it bit his left middle finger near the first knuckle. He was hospitalized.