105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Penn Aluminum International LLC

Caught in running equipment or machinery during maintenance, cleaning · Fractures and other injuries, n.e.c.

Federal OSHA recorded a severe workplace injury at Penn Aluminum International LLC, 1117 North Second Street, MURPHYSBORO, ILLINOIS 62966 on — Fractures and other injuries, n.e.c., affecting the hand(s) and arm(s), unspecified.

On March 18, 2022, an employee was removing a broken-off piece of aluminum from inside a machine. A limit switch closed, the machine's carriage moved forward, and the employee's arm was caught between the carriage and the die face. The employee suffered a crushed hand and a broken arm and was hospitalized.

Hospitalized Amputation Hand(s) and arm(s), unspecified Extruding, injecting, forming, molding machinery, unspecified

Penn Aluminum International LLC

At 7:01 p.m. on June 16, 2025, two employees were pushing a saw horse with a bundle of aluminum on it when it flipped over onto the injured employee. The employee was hospitalized with a broken leg and required surgery.

Penn Aluminum International LLC

An employee was using a crane to place aluminum bundles onto a trailer. The banding and wood on the bundle became caught up on the material that was already loaded, causing the banding on the bundle to break. The employee went to stop the stack from moving in the wrong direction when his left arm was caught between the bundles and fractured.

Penn Aluminum International LLC

At about 10:15 p.m. on November 20, 2021, an employee was adjusting a belt when it was activated elsewhere. The belt moved; the belt and gear amputated the employee's right index fingertip at the first knuckle, as well as lacerating the employee's right middle finger. The employee was hospitalized, requiring surgery.

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DGS Import, LLC

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

Millennium Mat Company

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Bauer Foundation Corp.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

Guggisberg Cheese, Inc.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

Alsco Inc.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

TABER EXTRUSIONS, LLC

An employee's left arm was caught in the fingers or jaws of the head stretcher machine, resulting in a laceration. The employee was hospitalized.

TABER EXTRUSIONS, LLC

An employee was performing regular duties in the cast house and sustained heat exhaustion.

Penn Aluminum International LLC

At 7:01 p.m. on June 16, 2025, two employees were pushing a saw horse with a bundle of aluminum on it when it flipped over onto the injured employee. The employee was hospitalized with a broken leg and required surgery.

Kosei St. Mary's Corporation

On June 4, 2025, at approximately 1:00 AM, an employee was working when they experienced cramping and were hospitalized with a heat illness.

Hydro Extrusion USA LLC

An employee was performing maintenance on a press puller and aligning the puller when it fell. The puller electrical panel struck their left upper back, resulting in fractures to their T12 and L1 vertebrae. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.