105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Penn Aluminum International LLC

Compressed or pinched by shifting objects or equipment · Fractures

Federal OSHA recorded a severe workplace injury at Penn Aluminum International LLC, 1117 North Second Street, MURPHYSBORO, ILLINOIS 62966 on — Fractures, affecting the arm(s), unspecified.

An employee was using a crane to place aluminum bundles onto a trailer. The banding and wood on the bundle became caught up on the material that was already loaded, causing the banding on the bundle to break. The employee went to stop the stack from moving in the wrong direction when his left arm was caught between the bundles and fractured.

Hospitalized Arm(s), unspecified Bundles, bales

Penn Aluminum International LLC

At 7:01 p.m. on June 16, 2025, two employees were pushing a saw horse with a bundle of aluminum on it when it flipped over onto the injured employee. The employee was hospitalized with a broken leg and required surgery.

Penn Aluminum International LLC

On March 18, 2022, an employee was removing a broken-off piece of aluminum from inside a machine. A limit switch closed, the machine's carriage moved forward, and the employee's arm was caught between the carriage and the die face. The employee suffered a crushed hand and a broken arm and was hospitalized.

Penn Aluminum International LLC

At about 10:15 p.m. on November 20, 2021, an employee was adjusting a belt when it was activated elsewhere. The belt moved; the belt and gear amputated the employee's right index fingertip at the first knuckle, as well as lacerating the employee's right middle finger. The employee was hospitalized, requiring surgery.

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TForce Freight

An employee was operating a forklift and unloading a truck. After the truck was unloaded, the employee got off the forklift and proceeded to adjust the dock plate with a hook tool. The dock plate slipped and the employee went to adjust the plate with their hand when their left middle finger got caught. Their finger was amputated above the first joint.

Liveo Research, Inc.

An employee was rotating a carbide granulator blade when his finger was caught between the blade and a stationary part of the machine. The employee's right middle finger was partially amputated and they suffered an avulsion to the right ring fingertip.

Best Pump and Flow

An employee was using a CNC metal lathe machine in manual mode to check that the thread blocking tool made contact with the jaws. As the employee was manually spinning the spindle, his index fingertip was crushed between the spindle's jaws and the grooving insert, resulting in a fingertip amputation.

FORD MOTOR COMPANY

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

Lasseter Tractor Company. Inc.

An employee was removing a bolt from a tractor hub when their right index finger was caught between the hub and the frame. The employee's fingertip was crushed and the employee was hospitalized.

TABER EXTRUSIONS, LLC

An employee's left arm was caught in the fingers or jaws of the head stretcher machine, resulting in a laceration. The employee was hospitalized.

TABER EXTRUSIONS, LLC

An employee was performing regular duties in the cast house and sustained heat exhaustion.

Penn Aluminum International LLC

At 7:01 p.m. on June 16, 2025, two employees were pushing a saw horse with a bundle of aluminum on it when it flipped over onto the injured employee. The employee was hospitalized with a broken leg and required surgery.

Kosei St. Mary's Corporation

On June 4, 2025, at approximately 1:00 AM, an employee was working when they experienced cramping and were hospitalized with a heat illness.

Hydro Extrusion USA LLC

An employee was performing maintenance on a press puller and aligning the puller when it fell. The puller electrical panel struck their left upper back, resulting in fractures to their T12 and L1 vertebrae. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.