Contact with hot objects or substances · Heat (thermal) burns, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Reliable Castings Corporation, 1521 W. MICHIGAN ST., SIDNEY, OHIO 45365
on — Heat (thermal) burns, unspecified, affecting the foot(feet) and leg(s), unspecified.
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Final narrative
An employee was pouring a mold with a full ladle of aluminum. He bumped the mold and molten aluminum splashed onto him. He then dropped the ladle and more aluminum splashed onto his left leg and foot. The employee sustained burns requiring skin grafts.
HospitalizedFoot(feet) and leg(s), unspecifiedMolten or hot metals, slag
More severe injuries at Reliable Castings Corporation
On 12/08/2020, at 12:30 p.m., an employee was using a knockout machine when his right index finger slipped between the machine's hammer and its casting, resulting in a fingertip amputation.
An employee was handling and cutting a 44 lb. aluminum cast on a vertical saw work station. The cast became snagged on the saw as the employee attempted to cut the cast. The employee attempted to pull the cast loose from the saw and the saw blade forced the cast downward. The cast fell on the employee's right fifth finger/little finger, crushing it and resulting in a medical amputation of the fifth digit fingertip.
On or about September 11, 2016, an employee was helping to replace a hydraulic cylinder when the employee's finger was caught between the end of the cylinder and the mounting collar, amputating the left index fingertip.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 331521)
An employee was trimming manufactured parts using a two-hand control, C-frame trim press. They were manipulating parts in the machine when their hand contacted the controls that energized the machine. The employee sustained amputations to their left index finger and left thumb.
Two employees were operating an aluminum die casting machine when a piston that pushed molten aluminum into the mold stopped dispensing aluminum correctly. After they had spent several hours fixing the issue, the machine cycled and the die closed on one employee's right hand. The employee suffered amputations to the index fingertip and the thumb at the knuckle.
An employee was operating a mold machine when a pouring ladle that was coated with a water-based paste was submerged in molten aluminum. The moisture caused an explosion, resulting in severe burns over his body.
On September 10, 2024, at approximately 5:55 AM, an employee suffered burns to his right hand as he was removing a ladle from a furnace and the cup made contact with the side of the furnace, splashing molten aluminum into his glove. The employee was hospitalized with burns to his right hand.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.