105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Comed Substation PDC253

Direct exposure to electricity, greater than 220 volts · Electrical burns, unspecified

Federal OSHA recorded a severe workplace injury at Comed Substation PDC253, 927 E Wiley Rd, SCHAUMBURG, ILLINOIS 60173 on — Electrical burns, unspecified, affecting the elbow(s).

An employee was testing (energizing and deenergizing) a 12,000-volt capacitor bank vacuum switch. The equipment shocked the employee, causing burns to the employee's right elbow.

Hospitalized Elbow(s) Switchboards, switches, fuses

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

Campos EPC, LLC

An employee was walking when he tripped on a small mound of dirt, fell, and sustained a fractured leg.

Tennessee Valley Authority

An employee was polishing the center of a try bar on a lathe when they sustained an avulsion of the right forearm that required surgery.

Ty Energy Services LLC

An employee was operating a dump truck when the trailer door swung and pinched the employee's right middle fingertip underneath the nailbed, resulting in an amputation.

TESLA ENERGY OPERATIONS, INC.

An employee was attaching a turnbuckle to an auger. The turnbuckle slipped and the employee's left thumb was pinched between the turnbuckle and the auger resulting in a partial amputation of left thumb.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.