Exposure to other harmful substance-multiple routes of exposure · Poisoning, toxic, noxious, or allergenic effect, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Cargill Corn Milling, Inc., 3201 Needmore Rd, DAYTON, OHIO 45414
on — Poisoning, toxic, noxious, or allergenic effect, unspecified, affecting the bODY SYSTEMS.
Final narrative
An employee was performing maintenance on an air actuated valve. As the employee was fixing the connection between the airline and the valve, 35% HCL began to leak. The employee was hospitalized from chemical inhalation/ingestion.
On November 17, 2023, a maintenance employee opened a line and residual bromine was released. The employee sustained burns to their palm and left leg and also suffered an inhalation injury.
An employee was picking up trash bags on a route and putting the bags in the back of a garbage truck. The employee was compacting the trash when one of the bags released vapor and dust from chlorine and pool cleaning chemicals. The vapor and dust contacted the employee's eyes and mouth and were inhaled. The employee was hospitalized with chemical irritation to the eyes and lungs.
On June 2, 2023, an employee was re-installing a repaired valve. When the employee applied pressure to the system to test the repair, air that contained peracetic acid (PAA) residue flowed from the tote filling wan. The employee contacted the PAA mist, resulting in hospitalization for second-degree chemical burns to the face, swelling of the lips and throat, and irritation to the lungs.
An employee was pouring a copper food additive into a bucket when the product splashed into his eyes and face. The employee also inhaled and ingested the substance. The employee suffered copper poisoning.
An employee was rebuilding a valve on a refrigeration system and had pumped down the ammonia in the system to conduct maintenance. He removed a cover and was sprayed by residual anhydrous ammonia. The employee sustained chemical burns to the face and hands and may have sustained a respiratory injury.
More severe injuries in this industry (NAICS 311211)
An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.
An employee was checking a flour roll stand for a blockage. The employee's right hand was caught in an ingoing nip point on the machine, causing partial amputations to the thumb and middle, ring, and little fingers.
An employee was climbing an A-frame ladder to adjust an exhaust pipe on the wall to let the heat out. The employee fell 4-5 feet and injured his right tibia and ankle.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.