105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Brainerd Chemical Midwest, LLC.

Exposure to other harmful substance-multiple routes of exposure · Second degree chemical burns and corrosions

Federal OSHA recorded a severe workplace injury at Brainerd Chemical Midwest, LLC., 209 Brewer Road, DANVILLE, ILLINOIS 61834 on — Second degree chemical burns and corrosions, affecting the face, unspecified.

On June 2, 2023, an employee was re-installing a repaired valve. When the employee applied pressure to the system to test the repair, air that contained peracetic acid (PAA) residue flowed from the tote filling wan. The employee contacted the PAA mist, resulting in hospitalization for second-degree chemical burns to the face, swelling of the lips and throat, and irritation to the lungs.

Hospitalized Face, unspecified Acids, n.e.c.

Albemarle Corporation

On November 17, 2023, a maintenance employee opened a line and residual bromine was released. The employee sustained burns to their palm and left leg and also suffered an inhalation injury.

Jody Enterprises, Inc.

An employee was picking up trash bags on a route and putting the bags in the back of a garbage truck. The employee was compacting the trash when one of the bags released vapor and dust from chlorine and pool cleaning chemicals. The vapor and dust contacted the employee's eyes and mouth and were inhaled. The employee was hospitalized with chemical irritation to the eyes and lungs.

Performix Nutrition Systems, LLC

An employee was pouring a copper food additive into a bucket when the product splashed into his eyes and face. The employee also inhaled and ingested the substance. The employee suffered copper poisoning.

Dairy Farmers of America

An employee was rebuilding a valve on a refrigeration system and had pumped down the ammonia in the system to conduct maintenance. He removed a cover and was sprayed by residual anhydrous ammonia. The employee sustained chemical burns to the face and hands and may have sustained a respiratory injury.

Hilmar Cheese Company, Inc.

An employee was on a scissor lift, using a reciprocal saw to cut an inactive line with a 6-inch blade. The blade cut into an adjacent anhydrous ammonia line, releasing vapors that burned the employee's mouth and tongue and caused respiratory issues.

Innovative Chemical Technologies

An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.

Opta Turtle Creek

On October 1, 2025, at approximately 9:50 p.m., an employee was removing a sack of debris from a dust collector when four of his right-hand fingers were severed by a rotary valve. The employee was hospitalized and underwent surgery to amputate the four fingers at the knuckle.

Chemtrade Refinery Service Inc

An employee was unloading and depressurizing a railcar filled with sulfuric acid. The employee turned the valve to disconnect the hose when sulfuric acid released and sprayed upward via the standpipe. The employee was hospitalized burns.

3M Company

On May 8, 2025, an employee developed a cough while cleaning up chemical sewage from the floor. He was hospitalized, having suffered an allergic reaction to chemical product vapors.

ILLINOIS TOOL WORKS INC.

An employee was loading a magazine of tubes into a machine to fill. As they raised the door into position, the door dropped onto the employee's right hand and amputated their right index fingertip at the nailbed.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.